The environmental protection carbonization furnace can be favored and selected by the majority of users in the market, mainly because of its strong energy-saving and environmental protection and easy operation, and the mechanism charcoal quality of the environmental protection carbonization furnace is also very good, so many users are also investing in environmental protection The carbonization furnace comes to carbonize the production mechanism charcoal.
The environmental protection carbonization furnace adopts PLC automatic control, which is specifically for the carbonization of small materials (such as sawdust, rice husks, fruit shells, etc.). It is special equipment for the large-scale production of carbon powder. Carbonized coconut shells, rams, straws, branches, tobacco stems, etc. Large materials need to be crushed first, coconut shell carbon powder has a high carbon content.
The working principle of the environmental protection carbonization furnace is to ignite the combustibles in the carbonization furnace first, and the flue gas generated after the ignition passes through the processes of spraying, cooling, purification, and collection in the pipeline, which will produce flammable gas. The gas can be used as carrying out pre-carbonization of heat sources, this process is recycling, to achieve a greater degree of environmental protection, energy-saving, smoke-free, etc. Some customers are still a little worried about the treatment of soot, this can be assured, our smokeless straw carbonization Furnace equipment can meet the requirements of the national environmental protection department.
The environmentally friendly carbonization furnace can dry wood, oxygen-free carbonization and carbonization rate of carbonaceous wood materials (granules with a volume of less than 15mm) such as wood chips, rice husks, coconut shells, peanut shells, plant straws, bark, etc. under high-temperature conditions in the furnace. High ideal equipment.
High-temperature carbonization furnace environmental protection charcoal competent assistant In recent years, with the increasing attention of energy and environmental protection issues, the use of straw and the conversion of added value has become a new wealth growth point. In addition to the direct carbonization of straw, the environmental protection carbonization furnace can directly carbonize other biomass materials not exceeding 3 cm. The carbonization process belongs to dry distillation carbonization.
The carbonization technology of the environmental protection carbonization furnace is constantly innovating, and the products are more and more advanced to meet the needs of different customers. The self-developed innovative product energy-saving and environmental protection carbonization furnace machine can be continuously produced through the combustible gas produced by the single-point gasification furnace. The advantages.
The above are energy-saving and environmentally friendly production methods for environmentally friendly carbonization furnaces. Users can operate the equipment according to these to ensure the carbonization efficiency and quality of environmentally friendly carbonization furnaces, promote the rapid development of environmentally friendly carbonization furnaces, and make greater contributions to my country's energy conservation and environmental protection.
Thursday, June 11, 2020
The machine-made charcoal produced by the charcoal machine is a renewable resource
In order to promote the rational use of resources and environmental protection, the machinery industry is also striving to be environmentally friendly and low-carbon. A large amount of waste is used to recycle resources, among which straw and larch are one of the better raw materials. The straw dryer in the charcoal machine equipment uses straw as raw material. Most of the raw materials of charcoal have high humidity, which can improve the drying rate of straw.
Shuliy's straw dryer uses dehumidification and drying methods and uses an advanced straw controller to automatically measure the required moisture content of straw raw materials without causing wasteful waste heat discharge. Under high-temperature conditions, the drying period of straw can be shortened, the quality of straw can be effectively controlled, and the moisture content of straw can be uniform, stable and accurate. To ensure that the material is not too hard when making charcoal, the energy-saving efficiency is low, and the production efficiency is quickly improved.
The charcoal machine takes you out of the charcoal maze. A charcoal machine is a machine for making charcoal. This "charcoal" is machine-made charcoal. The reason why it is called machine-made charcoal is that it is smokeless and tasteless.
The charcoal machine equipment is made from more than 70 kinds of materials such as rice husk, straw, peanut husk, bagasse, rice straw, corn cob, sesame stalk, soybean stalk, corn cob, shavings, wood shavings, branches, bamboo shavings, etc. Raw materials and consumption raw materials can be seen everywhere, and the cost is very low.
Machine-made charcoal is a new type of biomass renewable energy, with low processing cost, large profit margin, and far lower than the price of raw coal. More importantly: farmers can apply crop straw waste in their own fields. Treasure, increase income and invent wealth.
The machine-made charcoal produced by the charcoal machine is a renewable resource, which is energy-saving and environmentally friendly, and can also replace traditional charcoal and coal resources, so users can safely invest in the charcoal machine to produce machine-made charcoal.
Shuliy's straw dryer uses dehumidification and drying methods and uses an advanced straw controller to automatically measure the required moisture content of straw raw materials without causing wasteful waste heat discharge. Under high-temperature conditions, the drying period of straw can be shortened, the quality of straw can be effectively controlled, and the moisture content of straw can be uniform, stable and accurate. To ensure that the material is not too hard when making charcoal, the energy-saving efficiency is low, and the production efficiency is quickly improved.
The charcoal machine takes you out of the charcoal maze. A charcoal machine is a machine for making charcoal. This "charcoal" is machine-made charcoal. The reason why it is called machine-made charcoal is that it is smokeless and tasteless.
The charcoal machine equipment is made from more than 70 kinds of materials such as rice husk, straw, peanut husk, bagasse, rice straw, corn cob, sesame stalk, soybean stalk, corn cob, shavings, wood shavings, branches, bamboo shavings, etc. Raw materials and consumption raw materials can be seen everywhere, and the cost is very low.
Machine-made charcoal is a new type of biomass renewable energy, with low processing cost, large profit margin, and far lower than the price of raw coal. More importantly: farmers can apply crop straw waste in their own fields. Treasure, increase income and invent wealth.
The machine-made charcoal produced by the charcoal machine is a renewable resource, which is energy-saving and environmentally friendly, and can also replace traditional charcoal and coal resources, so users can safely invest in the charcoal machine to produce machine-made charcoal.
Wednesday, June 3, 2020
The role of charcoal furnace of charcoal machine equipment
In the completion of the charcoal making process of the charcoal machine equipment, a charring furnace is required. At the same time, the carbonization furnace plays an important role in the production process of charcoal machine equipment. Therefore, before investing in charcoal machine equipment, a detailed and comprehensive understanding of the charcoal furnace is required. So what role does the carbonization furnace play in the charcoal machine equipment?
The charcoal furnace of the charcoal machine equipment uses the fuel rods in the furnace-semi-finished products, and the heat generated by surface oxidation combustion (flameless) after ignition causes the fuel rods to decompose and carbonize, which generates flammable gases, tar and char . The combustible gas is mixed with a small amount of oxygen that enters the furnace and then undergoes an oxidation reaction to generate more heat, which further maintains the temperature in the furnace and meets the heat required for the decomposition of the fuel rod.
1. The carbonization furnace does not require any additional heating equipment.
The heat required for the carbonization of the fuel rod in the carbonization furnace comes from the spontaneous combustion (ie flameless oxidation) of the surface of the fuel rod and the flammable gas is oxidized in the furnace. It does not need electricity, gas, coal and firewood heating, so no additional heating device.
2. The technology of the carbonization furnace is mature, the operation is simple, easy to master, safe and reliable.
3. The carbonization furnace has high carbon output and good quality.
4. The long life of carbonization furnace and low maintenance cost.
The charcoal furnace of the charcoal machine equipment uses the fuel rods in the furnace-semi-finished products, and the heat generated by surface oxidation combustion (flameless) after ignition causes the fuel rods to decompose and carbonize, which generates flammable gases, tar and char . The combustible gas is mixed with a small amount of oxygen that enters the furnace and then undergoes an oxidation reaction to generate more heat, which further maintains the temperature in the furnace and meets the heat required for the decomposition of the fuel rod.
1. The carbonization furnace does not require any additional heating equipment.
The heat required for the carbonization of the fuel rod in the carbonization furnace comes from the spontaneous combustion (ie flameless oxidation) of the surface of the fuel rod and the flammable gas is oxidized in the furnace. It does not need electricity, gas, coal and firewood heating, so no additional heating device.
2. The technology of the carbonization furnace is mature, the operation is simple, easy to master, safe and reliable.
3. The carbonization furnace has high carbon output and good quality.
4. The long life of carbonization furnace and low maintenance cost.
Shuliy charcoal machine charcoal process
Understanding the process of making charcoal with charcoal making machine can not only ensure the effect of making charcoal but also understand a series of problems such as the innovation and improvement of the charcoal machine and the traditional charcoal machine and the feasibility of the operation of the charcoal machine production process. So before investing in a charcoal machine, you need to be aware of it. Only in this way can the charcoal machine create wealth and bring about returns.
The charcoal machine crushes the raw material bamboo sawdust, peanut shell, corn on the cob, sugar cane bagasse, cotton stalk, corn stalk, rice husk, miscellaneous branches, etc. into a particle shape within 3-5mm by the wood chip crusher, and is dried by the dryer Make the moisture content within 12%, enter the rod making machine to form it at high temperature and high pressure (without adding any additives), and then put it into the carbonization furnace for carbonization, which is finished charcoal.
On the other hand, it is necessary to shorten the carbonization temperature as long as the quality of the charcoal is ensured. Usually, the low-temperature carbonization temperature is maintained at 450-500 degrees, the medium-temperature carbonization temperature is maintained at 600-700 degrees, and the high-temperature carbonization temperature is maintained at 800 degrees the above.
The charcoal machine crushes the raw material bamboo sawdust, peanut shell, corn on the cob, sugar cane bagasse, cotton stalk, corn stalk, rice husk, miscellaneous branches, etc. into a particle shape within 3-5mm by the wood chip crusher, and is dried by the dryer Make the moisture content within 12%, enter the rod making machine to form it at high temperature and high pressure (without adding any additives), and then put it into the carbonization furnace for carbonization, which is finished charcoal.
On the other hand, it is necessary to shorten the carbonization temperature as long as the quality of the charcoal is ensured. Usually, the low-temperature carbonization temperature is maintained at 450-500 degrees, the medium-temperature carbonization temperature is maintained at 600-700 degrees, and the high-temperature carbonization temperature is maintained at 800 degrees the above.
How to do charcoal charring machine
Raw charcoal is to directly carbonize the raw wood. First install the new carbonization furnace on the horizontal ground, the furnace must not be tilted, open the top furnace cover, and then hoist the wooden rods in the basket into the furnace. The wooden rods are inserted into the iron baskets one by one and circled For rods, the denser the effect, the more ideal. The capacity at this time is about 2 tons, and the finished charcoal is about 0.8 tons after carbonization. After the wood stick is installed in the furnace, ignite from the following four ignition ports, and firewood or weeds can be used as ignitable raw materials. First put a small amount of weeds or sawdust into the reaction tank, and quickly cover the lid after ignition to produce a certain concentration The gas is sent to the storage tank at the bottom of the carbonization furnace through the pipeline, and then the valve of the storage tank is slowly opened and ignited at the same time. The lid must be removed before ignition
Close tightly, and add fireproof asbestos cloth to prevent fire and oxygen from entering. The wooden sticks can ignite spontaneously after being ignited, and then convert the gas generated by the flue at the back of the carbonization furnace into a ignitable gas through the gasification furnace system The ignition port at the bottom of the carbonization furnace can be opened to smoke and fire. Generally, the fire is about 3-4 hours. You can observe the smoke exhaust pipe on the back of the furnace. If no black smoke comes out, you can turn it off. The exhaust fan enters the state of self-leveling combustion, the burning time is 8 hours, and the general cooling time is also about 12 hours. After the carbonization is completed, the door can be opened to take the charcoal.
In the process of making the original charcoal furnace, every operation detail should be paid attention to, and every step must be careful, including entering the furnace, firing, and cooling. Only in this way can a charcoal of high quality be carbonized.
Homemade ones are also fully usable, with clay kilns. It can also be built with bricks and produced in accordance with the principle of hoisting a carbonization furnace, in which hoisting tanks can be placed. Both are very good. The general process is three steps: rod making (sawdust, crop stalks and various dried plant roots, leaves and residues), drying and carbonization. At present, the finished machine-made charcoal has a variety of shapes, such as hollow four corners or hexagonal columns, etc., and can also be made into spherical, granular, and honeycomb coal shapes.
Whether we produce raw charcoal or machine charcoal, we must carbonize the raw materials. Common carbonization methods include charcoal brick kiln, charcoal carbonization furnace, charcoal retorting kettle, etc. A new type of carbonization equipment recently developed by Shuliy Machinery is called "continuous carbonization machine "Everyone has seen a carbonization furnace. This thing is a combination of a carbonization furnace and a carbonization furnace, but the way of carbonization is incredible. We know that to get high-quality charcoal, the carbonization process is very critical. Many friends think that carbonization It is nothing more than to burn the raw materials into black. If it is really so simple, what do charcoal technicians do? The key is that now the manufacturers of production mechanism charcoal equipment use everyone’s ignorance to launch some seemingly advanced charcoal machinery, but that stuff is really Is it easy to use?
Charcoal carbonization, everyone thinks that charcoal is burned out, this concept is wrong, burning, how can burn good charcoal, everyone has not seen the firing process of Binchotan charcoal, these high-quality charcoal, high-temperature charcoal, are actually " The "roasting" comes out, including the charcoal retorting technology recommended by the Charcoal House, which is roasting the charcoal raw material instead of burning it. So you think about the quality of the charcoal you produce is not good, it is cracked and crisp, what is the reason, because it is burned too hard, the effective ingredients in the raw materials have become carbon dioxide and ran away, do you say your charcoal quality can be good? ? I tell you that the principle of so much charcoal carbonization is because the device I saw is really good. We know whether it is a traditional charcoal brick kiln or charcoal carbonization technology.
Close tightly, and add fireproof asbestos cloth to prevent fire and oxygen from entering. The wooden sticks can ignite spontaneously after being ignited, and then convert the gas generated by the flue at the back of the carbonization furnace into a ignitable gas through the gasification furnace system The ignition port at the bottom of the carbonization furnace can be opened to smoke and fire. Generally, the fire is about 3-4 hours. You can observe the smoke exhaust pipe on the back of the furnace. If no black smoke comes out, you can turn it off. The exhaust fan enters the state of self-leveling combustion, the burning time is 8 hours, and the general cooling time is also about 12 hours. After the carbonization is completed, the door can be opened to take the charcoal.
In the process of making the original charcoal furnace, every operation detail should be paid attention to, and every step must be careful, including entering the furnace, firing, and cooling. Only in this way can a charcoal of high quality be carbonized.
Homemade ones are also fully usable, with clay kilns. It can also be built with bricks and produced in accordance with the principle of hoisting a carbonization furnace, in which hoisting tanks can be placed. Both are very good. The general process is three steps: rod making (sawdust, crop stalks and various dried plant roots, leaves and residues), drying and carbonization. At present, the finished machine-made charcoal has a variety of shapes, such as hollow four corners or hexagonal columns, etc., and can also be made into spherical, granular, and honeycomb coal shapes.
Whether we produce raw charcoal or machine charcoal, we must carbonize the raw materials. Common carbonization methods include charcoal brick kiln, charcoal carbonization furnace, charcoal retorting kettle, etc. A new type of carbonization equipment recently developed by Shuliy Machinery is called "continuous carbonization machine "Everyone has seen a carbonization furnace. This thing is a combination of a carbonization furnace and a carbonization furnace, but the way of carbonization is incredible. We know that to get high-quality charcoal, the carbonization process is very critical. Many friends think that carbonization It is nothing more than to burn the raw materials into black. If it is really so simple, what do charcoal technicians do? The key is that now the manufacturers of production mechanism charcoal equipment use everyone’s ignorance to launch some seemingly advanced charcoal machinery, but that stuff is really Is it easy to use?
Charcoal carbonization, everyone thinks that charcoal is burned out, this concept is wrong, burning, how can burn good charcoal, everyone has not seen the firing process of Binchotan charcoal, these high-quality charcoal, high-temperature charcoal, are actually " The "roasting" comes out, including the charcoal retorting technology recommended by the Charcoal House, which is roasting the charcoal raw material instead of burning it. So you think about the quality of the charcoal you produce is not good, it is cracked and crisp, what is the reason, because it is burned too hard, the effective ingredients in the raw materials have become carbon dioxide and ran away, do you say your charcoal quality can be good? ? I tell you that the principle of so much charcoal carbonization is because the device I saw is really good. We know whether it is a traditional charcoal brick kiln or charcoal carbonization technology.
Monday, May 25, 2020
What are the carbonization stages in the production process of charcoal machine?
The charring furnace is the core equipment in the charcoal machine production line. The carbonization process of the carbonization furnace determines the quality and effect of charcoal. The charring process in the charcoal machine production line needs to go through three different temperature stages. Three different temperature stages have different effects on the carbonization of the salary rod. Whether the carbonization is good or bad indicates whether the charcoal effect of the charcoal mechanism is good or bad.
1. Drying temperature stage
Send the salary rod to the carbonization furnace. When the temperature in the carbonization furnace rises to 160 ° from the beginning of the work, the moisture content inside the salary rod mainly depends on the external heating and the heat generated by the combustion to evaporate the water. The internal structure of the salary bar will not cause changes, nor will it affect the quality of the salary bar.
2. Initial stage of carbonization
After drying the salary rod, the subsequent carbonization process needs to be carried out. In this process, the carbonization of the salary rod mainly depends on its own combustion to generate heat, and the temperature in the furnace will rise to between 160-280 ℃, such a high temperature will Promote the decomposition reaction of the internal materials of the salary rod, the composition structure changes, and the charcoal undergoes a preliminary carbonization stage.
3. Comprehensive carbonization stage
After the initial carbonization of the salary rod, as the temperature becomes higher and higher, after the temperature is upgraded to 300-650 ° C, the material inside the salary rod will decompose sharply. Under different effects, the raw materials such as the salary rod will form dry distillation into char , Charcoal will be produced and formed.
1. Drying temperature stage
Send the salary rod to the carbonization furnace. When the temperature in the carbonization furnace rises to 160 ° from the beginning of the work, the moisture content inside the salary rod mainly depends on the external heating and the heat generated by the combustion to evaporate the water. The internal structure of the salary bar will not cause changes, nor will it affect the quality of the salary bar.
2. Initial stage of carbonization
After drying the salary rod, the subsequent carbonization process needs to be carried out. In this process, the carbonization of the salary rod mainly depends on its own combustion to generate heat, and the temperature in the furnace will rise to between 160-280 ℃, such a high temperature will Promote the decomposition reaction of the internal materials of the salary rod, the composition structure changes, and the charcoal undergoes a preliminary carbonization stage.
3. Comprehensive carbonization stage
After the initial carbonization of the salary rod, as the temperature becomes higher and higher, after the temperature is upgraded to 300-650 ° C, the material inside the salary rod will decompose sharply. Under different effects, the raw materials such as the salary rod will form dry distillation into char , Charcoal will be produced and formed.
What are the requirements for the safe use of the new charcoal machine
New charcoal machine has been widely developed in all walks of life. The new charcoal machine? Because of its energy saving and environmental protection advantages, it has been loved by many users. The new charcoal machine uses straw as the raw material for production, and the mechanism charcoal performance is better than traditional charcoal. Let's take a look at the safety requirements of the new charcoal machine.
New charcoal machine safe use requirements
1. The operator must stand on the side when working to prevent hard objects from popping out of the feed port and hurting people.
2. It is strictly forbidden to put your hand into the feeding port and force feeding, and it is strictly forbidden to use wooden sticks to help feed, in order to prevent injury and damage to the machine.
3. During the work, it is found that the pulverizer is not operating normally or there is abnormal noise. It should be immediately shut down to cut off the power. After the standby machine is completely stabilized, open the cover to check. It is strictly forbidden to check when the machine is rotating.
4. The new charcoal machine must not increase the spindle speed at will to prevent the machine from hurting people and causing unnecessary losses during high-speed suspension.
5. During the work of the crusher, the operator shall not leave the work position, and must stop the machine and cut off the power when it is urgent to leave.
6. Under 18 years old and the elderly, people with unclear minds are not allowed to start the operation; lesbians with long hair must wear work hats when operating; the operator must not work after drinking.
7. During the work of the pulverizer, since the speed is very high, you must pay attention to check the operation status of the pulverizer. If the body is not tightly closed, the dust will blow into the air, causing pollution to the working environment, and sometimes the fan As a result of wear and tear, the impeller will fall off if it is severe, untimely maintenance, and the fan may be scrapped. Therefore, before the official work, the fan device of the pulverizer must go through the dynamic balance experiment.
The above are some important points for safe use of the new charcoal machine. Friends who want to use it pay more attention to these aspects.
New charcoal machine safe use requirements
1. The operator must stand on the side when working to prevent hard objects from popping out of the feed port and hurting people.
2. It is strictly forbidden to put your hand into the feeding port and force feeding, and it is strictly forbidden to use wooden sticks to help feed, in order to prevent injury and damage to the machine.
3. During the work, it is found that the pulverizer is not operating normally or there is abnormal noise. It should be immediately shut down to cut off the power. After the standby machine is completely stabilized, open the cover to check. It is strictly forbidden to check when the machine is rotating.
4. The new charcoal machine must not increase the spindle speed at will to prevent the machine from hurting people and causing unnecessary losses during high-speed suspension.
5. During the work of the crusher, the operator shall not leave the work position, and must stop the machine and cut off the power when it is urgent to leave.
6. Under 18 years old and the elderly, people with unclear minds are not allowed to start the operation; lesbians with long hair must wear work hats when operating; the operator must not work after drinking.
7. During the work of the pulverizer, since the speed is very high, you must pay attention to check the operation status of the pulverizer. If the body is not tightly closed, the dust will blow into the air, causing pollution to the working environment, and sometimes the fan As a result of wear and tear, the impeller will fall off if it is severe, untimely maintenance, and the fan may be scrapped. Therefore, before the official work, the fan device of the pulverizer must go through the dynamic balance experiment.
The above are some important points for safe use of the new charcoal machine. Friends who want to use it pay more attention to these aspects.
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