Operation and Maintenance of Waste Plastic Granulator Bearings

Waste plastic granulator has made a difference in the waste plastics disposal industry, and as one of the most important parts of the waste plastic granulator, the bearing of waste plastic granulator shall be carefully maintained.

1. During the installation of waste plastics granulator, solid oil should be applied on the fixed contact surface, while the liquid oil shall be applied on the movable surface. In particular, after the bearing is installed, coat the outer ring with bearing lubricant.

2. Count gadgets before installing the waste plastic granulator, and check the damage on surface and threads of each part during loading, unloading, and handling, then replace or amend the damaged parts.

3. Particular care is paid to bearing lubricating, make sure cover all roller surfaces when applying grease for lubrication, restoring the position of the outer ring after coating, then cover the machine with plastic film to prevent dust.

4. Pay attention to cleaning the bearing after use. First, put the bearing into oil, then use the brush to remove dirt on the bearing surface, and then heat the oil properly to clean the ball bearings and holes in the bearing carefully.

5. Pay attention to adjust the gap between the eccentric shaft and axle bush and the gap between the spindle and axle bush. If the gap exceeds 1.5 times, replace or narrow the gap by adding a cushion.

6. After working for a period of time, the waste plastic granulator shall be checked regularly by remove the hardware. If the bearing in the granulator is less worn, grind the bearing by a lathe to reach the proper geometry.

Clear and detailed plastic pelletizing machine

Please pay attention to our website for more details:

https://www.recycle-plant.com/pp-pe-flake-products-recycling-and-pelletizing-machine

Application scope of plastic granulator

Global warming has become problems concerned by people globally in recent decades. The main cause of climate warming is bulky waste incineration. If we want to change this situation, we need to rearrange garbage, thus rationally disposing garbage and avoiding the deterioration of the the ecological environment and pollution caused by garbage incineration. However, the proportion of plastic waste in ordinary garbage is very large, so we should make reasonable use of plastic waste. And integrating plastic Waste requires using efficient waste plastic pelletizer. 

Waste plastic granulator is mainly used for processing waste plastic film (industrial packaging film, agricultural film, greenhouse film, beer package, plastic handbag, etc.), woven bags, agricultural convenience bag, plastic basin, barrels and bottles, furniture, supplies, etc., which is applicable to most common waste plastic and is used widely in waste recycling industries, and it is the most popular with businessman of plastic recycling processing industry.

The waste plastics granulator adopts special screw design and different configurations, which is applicable to the regeneration and processing of mixed color granulation including PP, PE, PS, ABS, PA, PVC, PC, POM, EVA, LCP, PET, PMMA, and other plastics. The speed reducer adopts high torque design can realize smooth running without noise. The screw rod and barrel are enhanced by special manufacture, which has the characteristics of wear-resisting, good mixing performance, and high output. The design of vacuum exhaust or common exhaust port can discharge water and waste gas automatically in the process of production, making the material of more stable performance and the stronger colloidal particles with the excellent quality of the product guaranteed.

Detailed plastic pelletizing machine

Please pay attention to our website for more details:

https://www.recycle-plant.com/pp-pe-flake-products-recycling-and-pelletizing-machine

The equipment of charcoal machine different output need different configuration

Here is a frequently asked question for charcoal equipment: how much is a charcoal machine? First of all, we have to explain to you is the equipment of charcoal making machine is not a single machine, but the general designation of the whole set of charcoal making equipment. The charcoal making machine generally includes grinder, dryer, bar making machine and charcoal making furnace.

The configuration of this set of equipment is the general configuration with one ton per day output, is suitable for some initial investment, and for those who are not familiar with the charcoal industry, they will choose the minimum investment with relatively low risk. And some customers who have had the experience of making charcoal, they need the machine of large output, this needs to choose a different machine equipment configuration.

If a 2-ton per day machine is needed, the generic manufacturer will add one more charcoal briquette machine to the basic configuration and replace the 4 cubic carbonization furnace with 6 cubic carbonization furnace. In fact, this configuration cannot achieve two tons per output per day, only one and a half tons per day. To reach two tons of output needs two carbonization furnace. And the small pipe dryer cannon achieve the drying output without being equipped with a large pipe dryer or replace it with a small drum dryer. And the daily output of three or five tons of equipment is of different configurations. For example, for every one ton of output, one bar making machine shall be added. Generally, the drying requirement of three tons of output shall equip with type 800 at least; and for five tons, type 1000. To reach three tons per day, three small coking furnaces or two large coking furnaces shall be equipped. To achieve five tons of output needs three large coking furnace or five small coking furnace. The crushing machine can apply to a different output, use the different type of crushing machine will realize the expecting output.

No matter how large the output, there are different machine configurations offered, but generously, it is in accordance with this standard.

What is Charcoal briquette machine

Please pay attention to our website for more details:

https://charcoalmachines.com/charcoal-coal-briquette-machine/

Find business opportunities from Wood sawdust charcoal briquetting machine

Waste sticks and rotten coconut husks scattered on the ground, people might have turned a blind eye before, but now with wood chip charcoal briquettes, its price has risen immediately, becoming the "hot stuff".

So how do these rotten sticks become the hottest mechanical charcoals?

Well, let’s start with the wood sawdust charcoal briquetting machine.

Customers who have seen mechanical charcoal should know that the shaped mechanical charcoal has a regular shape, so for the waste branches need to be crushed into chips of less than 3mm.

However, due to the certain moisture content in the branches, without processing, it may fail to be formed due to the extra water component. Therefore it is necessary to dry the crushed branch debris first until its moisture rate reaches 8-12%, then it can be put into the charcoal making machine.

In addition, we should control the temperature when making the bar, so that we can produce the high-quality core. After making the bar, we can put it into the charcoal furnace for carbonization and get our final product -- mechanical charcoal.

So that's the whole process of turning a branch into charcoal, and maybe a lot of people thought it was a little bit magical before, but after you read the above explanation about the sawdust briquettes it is easy to understand.

Therefore, there is no waste resources, only misplaced resources, as long as we are willing to, that is where we will get rich in the future.

Charcoal briquette machine blog post

Please pay attention to our website for more details:

https://charcoalmachines.com/charcoal-coal-briquette-machine/

Reduce production cost by understand knowledge of charcoal machine operation

It is necessary to be patient enough and to master the operating knowledge of charcoal machine to reduce production cost.

The manufacturer seeks a set of mechanical carbon equipment with a daily output of 1 ton. While, in fact, the set of the charcoal machine equipped with a 60kw motor can also drive the whole production line.

The charcoal machine is also known as charcoal making machine, the complete set of charcoal making machine includes grinder, dryer, bar making machine, charcoal furnace.

What are the requirements for the technical operators to operate the new type charcoal machine?

Although the production technology of the new charcoal making machine is somewhat difficult, but there is no special requirement of operating, in the production process, there are different requirements for personnel in different production links.

1. Staff not afraid of dirty shall be arranged in the procedure of raw material processing, due to managing raw materials are waste crops and forest wastes is laborious work and can cause a lot of dirt.

2. It is better to employ younger staff in the rod making procedure, because this part needs people to be capable of acceptance and understanding ability and with quick reaction speed, they should also adapt to a new situation. The main purpose is to use bar making machine.

3.People of strong sense of responsibility can take charge of this work.

Interested to see the Charcoal making machine

Please pay attention to our website for more details:

https://charcoalmachines.com/charcoal-machine-production-line/

Common Problems of Charcoal Machine Indonesian Customers May Encountered with

When machines just start to put into use, customers in Indonesia who buy charcoal machine equipment may encounter some technical problems, which will influence the normal production. Some of these technical problems extensively happen, including the selection of raw materials, the control of carbonization temperature, the control of temperature and density of bar making machine, the control of water content of raw materials, and the size of crushed particles of raw materials. In order to help customers to understand and solve these problems to restore the charcoal processing. The Shuliy mechanical charcoal machine equipment factory made detailed appearance analysis and troubleshooting measures for the possible faults, and summarized matters need attention as following.

First, carbon making mechanism shall make intensive bars. If the bar breaks with a sheen on the broken side, it is caused by the extra high beginning part of the spiral front.

Second, there is a huge difference between the same raw materials used in different bar making machines, which is caused by mismatching between screw and sleeve.

Third, there are faults happening such as blasting, abnormal discharge, slow speed, and hole blocking when making the bar. The reason why the spiral front is seriously worn, the spiral front root or the sleeve is seriously worn.

Fourthly, if the screw rod is too short or has been worn, the rod will not come out and the screw will be idle.

Fifth, if the raw material of the rod is not dried properly, the bent rod, rod unprocessed or the twisted screw will occur, due to the extra low temperature, the loose or worn screw.

Above are the common problems summarized by Shuliy during many years of engagement in the production of the charcoal machine, as well as the frequently asked questions from our customers. I hope it is helpful for you.

If you encounter relevant problems during the production process, please contact us, and we will provide you with a professional answer.

Top Charcoal making machine strategies

Please pay attention to our website for more details:
https://charcoalmachines.com/charcoal-machine-production-line/

Energy saving and environmental protection of charcoal making machine equipment

Large-scale rice husk charcoal making machine equipment is widely used, including rice husk, peanut shell, cotton husk, corn cob, corn stalk, sorghum stalk, beanstalk, sawdust, sawdust, shavings, pine shell, coconut shell, etc., with sawdust and shavings Bamboo chips and rice husks are used as raw materials. Under the premise of good agricultural development, more and more crop waste has been lost as a fertilizer. The large-scale rice-shell charcoal making machine equipment provides you with a road to prosperity, turning you into a waste.

The large-scale rice husk charcoal making machine equipment market is vast, and the machine-made charcoal is widely used. It can be used for barbecue, production of carbon disulfide and steel smelting, and supplementary fuel for boilers. In addition, the density of carbon is more than three times that of charcoal. It is smokeless and burns. The density of carbon is more than three times that of charcoal. It is smokeless, efficient, energy-saving and environmentally friendly. Its advantages are numerous.

The main characteristics of charcoal produced by the machine: high density, high calorific value, smokeless, odorless, non-polluting, non-explosive, flammable, is an internationally recognized green environmental protection product. The quality index of charcoal is: carbon content >85%, calorific value >8 thousand kcal, ash content for 3 hours, carbon outer diameter 37-40mm intermediate diameter <15mm.

Because the charcoal produced by large rice husk charcoal equipment is energy-saving and environmentally friendly, and it is easier to burn than traditional charcoal and burns for a long time, the charcoal produced by the machine is more popular in the market. The popularity of machine-made charcoal can drive the development of large rice husk charcoal making machines.

Please pay attention to our website for more details:
https://charcoalmachines.com/charcoal-machine-production-line/

Charcoal making machine needs quality

The current world is facing the dual pressure of continuous economic growth and environmental protection. The energy issue is a problem that all countries in the world are facing. The energy issue is related to the sustainable development of the national economy. Biomass fuel and deep processing products--charcoal is a renewable energy that can be stored and transported at present so it can make full use of renewable energy. Resources have a great role and significance in promoting economic development and energy conservation and environmental protection. The new charcoal making machine made by Shuliy Machinery can drive the development of the charcoal making machine industry and is recognized by the market. It is good equipment for energy saving and environmental protection.

The new charcoal making machine equipment is to fill the raw materials of biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the moisture content within 12%. After being put into the rod machine through high temperature and high pressure, it is formed (without any additives) and then put into the carbonization furnace for carbonization. Finished charcoal.

In the process of carbon making in new charcoal making machine equipment, different operations of each link will have completely different results. Small faults are not terrible. Master the key points of each link, the operation essentials of each equipment, and the details determine success or failure. According to the statistics, the growth rate of the charcoal production machine industry is stable, and future development will tend to be stable. The new charcoal production machine equipment industry has undergone fierce competition and a large price squeeze. Gradually tend to develop steadily.

In the past three years, the charcoal production machine industry has maintained an overall growth rate of 17.8%. It is expected that the growth rate will remain at around 15% in the next few years, which is more stable than before the financial crisis. Under a series of data, I The company found that each region with a weaker consumption power has a greater proportion of consumption capacity than the region with strong consumption power. Combined with the fact that the growth rate of consumption capacity in various regions in China is similar, Shuliy Machinery believes that the future developed regions will The growth rate of household consumption is higher than that of developed regions, and brand competition will be the focus of competition for the development of new charcoal production equipment in the future.

Please pay attention to our website for more details:
https://charcoalmachines.com/charcoal-machine-production-line/

Matters for installing a new rotary dryer

During the operation of the user to operate the new rotary dryer equipment to dry the material, the airflow state in the cylinder directly affects the performance of the new rotary dryer equipment. If we improperly install the exhaust pipe, it is likely to cause excessive energy consumption, too long drying time, and even a large safety hazard. Then, what should be the intention when installing the exhaust duct of the new rotary dryer equipment?

New dryer

1. Follow the principle of small resistance joints. When installing the exhaust duct for the new rotary dryer equipment, to prevent it from being connected to the right angle of the main pipe, it must be inclined at an angle in the direction of the exhaust or by rounding to avoid the circulation resistance.

2, to achieve the principle of cross-section accumulation. When we use multiple new rotary dryer equipments to combine exhaust, in order to ensure the smoothness of the exhaust, it is necessary to ensure that the cross-sectional area of the exhaust duct of the dryer should be greater than or equal to the area of the exhaust duct of the front-end dryer. with.

3. When we install the exhaust pipe of the new rotary dryer equipment, we must pay attention to the installation of the induced draft axial fan and the damper in the exhaust main pipe, so that the exhaust pipe can be in a negative pressure state at any time to avoid cross gas or spontaneous combustion. The phenomenon occurs. In addition, in the drying operation, attention should be paid to the cleaning work of the exhaust duct of the new rotary dryer equipment to keep the air venting smooth, and the static pressure is controlled at 7.6 mm water column.

4. For the exhaust vent of the new rotary dryer equipment itself, the oscillating wind page should be set, so that once the gas condensing phenomenon occurs, the damper can be closed to prevent the airflow from flowing back into the dryer.

5. If the new rotary dryer equipment works in a closed room, it is necessary to open an air inlet to ensure that the area is 4-6 times the cross-sectional area of the exhaust duct to ensure that fresh low-humidity air can be replenished in time. When conditions permit, it is recommended that the dryer equipment be installed side by side, and the new rotary dryer equipment, except for the working surface, is enclosed in a room, and the radiant heat of the body and the exchanger is used to heat the fresh cold air. Save energy.

Please pay attention to our website for more details:
https://www.charcoal-machines.com/rotary-dryer.html

Charcoal making machine equipment technology and quality

The ability to create more high-quality large-scale rice-hull charcoal making machine equipment for users has always been the production philosophy of Shuliy Machinery. We adhere to the principle of honesty and integrity, and the manufactured equipment is absolutely implemented after strict quality inspection. The bad equipment is not allowed to flow out of the factory, and the real and reliable use effect has won a good reputation in the market.

Our charcoal making machine equipment has uniformity and stability, and can highlight the highlights and advantages of large rice husk charcoal making machine equipment, and continuously accumulate experience to develop new charcoal making machine manufacturing technology, so that more users can understand large scale. Rice husk charcoal making machine equipment, high-quality large rice husk charcoal making machine equipment is the user's choice.

Under the situation that the world is advocating and calling for energy conservation and emission reduction, shuliy machinery keeps pace with the development of the times, taking environmental protection as its mission, safeguarding the interests of the entire industry and realizing the development of the machinery industry. In order to build a world-class brand, Shuliy Machinery has been committed to the cause of green environmental protection, carefully developed a new type of charcoal production machine equipment, and become a new darling of the industry development, taking safety production and environmental protection as the responsibility and lofty mission of the company.

Shuliy Machinery adheres to customer-oriented, market-oriented, technology-driven, quality-assured, with strong R & D strength, advanced high-end environmental protection equipment, and perfect brand strategy to build the industry's leading brand. The large-scale rice husk charcoal making machine has reliable quality equipment, greatly improved economic benefits, energy saving, and consumption reduction. It fully conforms to the circular economy advocated by all over the world, takes the road of sustainable development, and spares no effort to achieve new breakthroughs and high technology. It has a leading position in the highly competitive machinery industry, with a small investment, outstanding results, and good reputation. It can be tailored to the needs of users and absolutely satisfy customers.

Shuliy Machinery has a modern enterprise management mechanism, sophisticated processing equipment, perfect testing methods, high-quality scientific research personnel, and high-quality tracking services. We have always provided our customers with advanced and economical technology with a high degree of professionalism. service. The user's needs are exactly what we have created. The user's satisfaction is exactly what we are pursuing. Over the years, Shuliy Machinery has always been different, and has been convinced that "development is hard truth".

With its sophisticated equipment and technology, Shuliy Machinery has continuously upgraded its charcoal production machine products, and its technical content has been greatly improved. At present, the large-scale rice husk charcoal making machine newly developed by Shuliy Machinery has become indispensable equipment for users' production lines. It can greatly improve production efficiency, improve production process and improve product quality. It is an ideal product for investors.

With the increasing market demand for large-scale rice husk charcoal making machine equipment, shuliy machinery technicians continue to innovate and upgrade, and large-scale rice husk charcoal making machine equipment has been greatly improved in all aspects, and the perfect design principle has been obtained. The user has more recognition, through continuous research and development of high-end configuration, the structure and application of the device is more perfect and practical, easy to operate, low noise, fully automated operating system, without a lot of manual operations, saving a lot of users Cost of production.

Please pay attention to our website for more details:
https://charcoalmachines.com/charcoal-machine-production-line/

Introduction to the basic structure of charcoal making machine equipment

Since the charcoal making machine equipment is an energy-saving and environmentally-friendly production equipment, the machine can use biomass waste as a raw material to produce new types of charcoal that people need very much, but many users do not know much about charcoal making machine equipment. The overall basic structure of the equipment, which will cause failure in the later production, or when the purchase is not suitable for the appropriate equipment, resulting in some losses in the later period.

The charcoal making machine equipment fills in the raw materials of the biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, tree trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the water content within 12%. Then the raw material is put into the sawdust briquetting machine and then formed into a carbonization furnace after high temperature and high-pressure molding (without adding any additives). Carbonization, finished charcoal. It is also possible to carbonize the material powder directly into a carbon powder using a continuous carbonization furnace at a high temperature.

The basic structure of the charcoal making machine is as follows:


1. Main body: The fuselage is an independent rectangular cylinder. The upper bearing block is connected with the powder bucket. The powder bucket extends to the outside of the machine. The V-shaped chassis is installed underneath. The ground is wide and flat, so it must be installed. It can be placed indoors at will.

2. Granule manufacturing device: the rotating roller is placed horizontally under the powder bucket, and there are bearing supports on the front and rear. It is driven by the rack to make the reverse rotation. The front bearing cap of the end face is movable. The next wingnut, the bearing cap, and the rotating drum can be extracted. The two ends of the roller are formed with a convex square ring embedded in the bearing chamber so that the oil does not penetrate into the powder and is not stuck.

3. Reducer: It adopts worm gear transmission, the speed ratio is 1:12. The oil can be stored in the box to ensure good gear lubrication and no noise. The mirror can be observed on the box, observe the operation and oil storage, and the outer end of the worm wheel. Equipped with an eccentric shaft to drive the rack to reciprocate.

The above is the introduction of the basic structure of the charcoal making machine equipment. Through these users, we have more understanding of the charcoal making machine equipment and understand the production of charcoal making machine equipment so that we can better operate the charcoal making machine equipment to produce charcoal. To ensure the quality of charcoal produced is better.


Please pay attention to our website for more details:
https://www.charcoal-machines.com/charcoal-making-machine-for-sale.html

Why do the new charcoal making machines get a lot of support?

At present, the market competition in the environmental protection machinery industry is very fierce. Traditional charcoal making machines cannot be further developed in the current market, so we need to replace traditional methods with innovative technologies. The new charcoal maker breaks the traditional production method. The new charcoal making machine has a reasonable design, reliable quality, simple structure, simple operation, small size, small footprint, and low power saving. Therefore, many customers will choose new charcoal making machine equipment for production.

    The automatic control heating device designed by the new charcoal making machine can adjust the dry humidity of the material at will, ensure the stable formation of the discharge material and improve the working efficiency. Under the impetus of relevant industries, with the smooth upgrade of technology, at the same time, natural selection has also seized this opportunity. In this era of competition in the machinery industry, the charcoal production machine dominates the machinery market to meet the needs of customers. demand. Charcoal making machine equipment is a machinery industry with a wide variety of structures, complex structures, large demand and wide application. The new charcoal making machine has laid a solid foundation for the future, and is updated and displayed in time to provide you with more opportunities for cooperation between supply and demand.

    The charcoal making machine is a new type of resource-based production equipment. The equipment produces charcoal, which is a new energy source to replace coal energy. It plays a very important role in market demand, scientific and technological progress and social development. It is a pillar industry of the national economy and a sign of an important step towards the international community. The machinery and equipment manufacturing industry is the basis for the establishment of independent industries in the country and an important indicator for measuring the industrial strength of a country.

Sawdust charcoal making machine equipment operation abnormal solution

Large-scale sawdust charcoal making machine equipment cannot be regarded as a production failure when fatigue occurs, because this phenomenon has no effect on the quality of charcoal produced by large-scale sawdust charcoal making machine equipment. At most, we call it an operation abnormality.

Because the abnormal operation of large sawdust charcoal making machine has no effect on the quality of charcoal, most charcoal production personnel will judge that this abnormal phenomenon is irrelevant and will not be reported to the relevant departments for timely resolution.

However, the facts are not what the charcoal production personnel think. Although the fatigue of the charcoal making machine equipment will not affect the quality of the work for a while, it does not mean that the charcoal production after the abnormality will always be safe; as we said above. The output rate of charcoal is high and low. This situation does not affect the quality of charcoal. However, if it is not reported in time, once the generator is warmed to a certain stage, the power supply mechanism of the charcoal making machine may be burned out. Charcoal making machine equipment may be shut down directly and cannot be used for charcoal production. For example, the speed of the charcoal making machine is swallowed slowly. In this case, although the production operation is not affected, if it is allowed to do so, it will definitely affect the unloading of the bearing, which will cause more damage to the charcoal making machine itself.

At the same time, there will be some security problems when operating, so what problems are easy to occur during operation and how to prevent it?

The safety hazard in the production process of large sawdust charcoal making machine equipment is electricity. The rod forming equipment of large sawdust charcoal making machine equipment uses an electric motor, the electric motor uses 380V electric power, and the body is made of steel with good heat dissipation performance. Made of materials, but also conductive, many operators did not notice this in the event of a malfunction, accidentally touched an electric shock event. The solution to this safety hazard is to install a leak protection device at the power supply or install an air protection switch at the bus to avoid accidental electric shock. Secondly, a grounding device should be installed on the motor body to avoid leakage.

The second major safety hazard that is likely to occur in large-scale sawdust charcoal making equipment is fire. The large-scale sawdust charcoal making machine carbonization furnace is formed by carbonizing the formed carbon rod. Generally, the center hole part will have Mars. It is necessary to pour Mars to be completely cooled before carrying out the stacking. Do not accumulate indoors, otherwise it will easily cause fire.

Charcoal making machine processes waste into new high quality charcoal

The new charcoal making machine is a machine that processes raw materials into charcoal. Talking about the production of charcoal, the process of charcoal making is not so easy. The production of charcoal can be done not only with charcoal making machine.

New charcoal making machines are often the assembly of a set of processes for producing charcoal. The charcoal making machine is also called a carbon-making machine. As the name implies, it is a device for making charcoal. The equipment for the charcoal production process is based on the raw materials that the customer wants to process. For example, if the raw material is sawdust, then the production of charcoal requires screening equipment, dryer equipment, sawdust briquetting machine and carbonization furnace. If the raw material is a log, then a slicer, a pulverizer dryer, a sawdust briquetting machine and a carbonization furnace are required.

Our common new charcoal making machine equipment configuration is basically a crusher, dryer, sawdust briquetting machine and carbonization furnace. But each customer has a different purpose that each customer wants to achieve. The choice of new charcoal making machine equipment is also different. Therefore, the price of the entire new charcoal production machine production line is also different.

Four different devices, with different functions and functions, are indispensable. The pulverizer is a pulverizer that is pulverized into a pulverizer into a range that can be processed in a new charcoal making machine. After that, it is dried and the moisture of the raw materials is dried to 8%-12%. Only when the water is suitable for me, the charcoal sticks produced will not crack.

The rod is made by pressing the raw material after drying to form a rod shape. Then the next step is carbonization. The carbonization process removes impurities from the raw materials and reduces environmental pollution during actual combustion.

Straw charcoal making machine equipment

Shuliy Machinery's large-scale straw charcoal making machine equipment is developed with innovative technology. Shuliy Machinery has stepped up its pace in developing charcoal production equipment and constantly seeks new development paths. The production technology of charcoal making machine equipment has been improved to meet social changes, and the progress of environmental protection machinery and equipment market has been promoted to meet domestic and international demand. And achieve new developments in foreign market strategies. The straw charcoal making machine equipment adheres to the manufacturing quality of the equipment, realizes new breakthroughs in the continuous innovation technology, further understands and investigates the demand of the current market, and manufactures equipment that more meets the needs of users, meets the needs of users, and serves the society and Human Welfare.

The large-scale straw charcoal making machine equipment uses corn stalks, corn cobs, branches, leaves, sawdust, and other agricultural materials as raw materials. After crushing, it is pressed and densified and pressed into finished carbon rods. The large straw charcoal making machine is suitable for press forming of various biomass raw materials, with low energy consumption and high production efficiency. The straw charcoal making machine adopts a fully automatic control electric heating device, which can randomly adjust the dry humidity of the material to ensure stable discharge forming, which not only improves the working efficiency but also brings the profit growth to the enterprise.

For its own survival and development, Shuliy Machinery constantly updates its consciousness and improves product quality. It motivates itself with its high-quality and personalized product research and development purposes. It also gives back to its customers with unique products. Since the development of large-scale straw charcoal machine equipment Quickly enter the market, use agricultural waste, forestry waste and other materials, processing and production recycling to produce charcoal products, not only protect the ecological environment but also made a great contribution to the national energy industry.

Charcoal making machine equipment, as a green environmental protection industry machinery and equipment, plays an important role in the recycling and recycling of abandoned crops. It is not only used for the recycling and reuse of unused waste branches, crop rods, sawdust, etc. The country has saved a lot of waste of resources and led the re-use of renewable resources to lead. Shuliy mechanical charcoal making machine has high technical content, simple operation, convenient use, low energy consumption, reliable utility, high-quality standards, easy assembly, and easy manipulation. It can make the partners quickly make a fortune. Everything starts with the profit of the partners, and everything is regenerated. The orientation of resources starts with economic and practicality.

      With the rapid development of social economy, the straw charcoal production machine has entered the peak period of development. Both the production scale and the development strategy have been greatly improved, and it is the leader in the broad market development field. More companies will make progress together and achieve strong equipment performance and production efficiency, occupying a favorable development position in the market.

Peanut shell charcoal machine equipment is low in price and generates large profits

The new peanut shell charcoal making machine has the characteristics of simple structure and simple operation, which can be accepted by users in the market promotion. The charcoal produced by the new peanut shell charcoal making machine has long burning time, smokeless, odorless and pollution-free. It fully complies with the policy of energy conservation and environmental protection and is more conducive to enterprises to adhere to the path of sustainable development.

Charcoal, also known as a saloon, artificial charcoal, recycled charcoal, smokeless clean charcoal, is a charcoal stick extruded from wood scrap. Originated in Japan, the product is called "wood power loss servant", after passing through Taiwan Enter the mainland. Bar charcoal raw materials come from a wide range of sources, such as rice husks, peanut husks, cotton husks, corn cobs, corn stalks, sorghum stalks, beanstalks, sawdust, sawdust, shavings, pine shells, coconut shells, etc. Sawdust, shavings, bamboo chips, and rice husks are used as raw materials. The bar carbon market is vast. The restaurant is used as charcoal for barbecue. The density of carbon is more than three times that of charcoal. It is smokeless. In industry, bar charcoal is used to produce carbon disulfide and steel smelting. Rod charcoal is also used as a supplementary fuel for boilers. Its density is similar to that of coal. The calorific value is 5500 to 7000 kcal/KG, but the ash content is significantly lower than that of coal.

The main characteristics of charcoal: high density, high calorific value, smokeless, odorless, non-polluting, non-explosive, flammable, is an internationally recognized green environmental protection product. The quality index of charcoal is carbon content >85%, calorific value >8 thousand kcal, ash content <5%, volatile content <8%, moisture <3%, no impurities, a smokeless and odorless time when burning>3 Hour, carbon outer diameter 37 to 40mm intermediate aperture <15mm.

Charcoal is obtained by heating the decomposition surface under the condition of oxygen barrier or a small amount of oxygen in the carbonization device. The calorific value is about 8000 kcal/kg. There is no SO2 emission when burning, so there is no soot. Clean the fuel.

In addition, compared with traditional raw charcoal, charcoal has a high carbon content, large calorific value, low volatility and long burning time. It is 2-4 times of ordinary raw charcoal and has the advantages of smokeless and odorless. The physical and chemical indicators of charcoal are superior to those of natural burning charcoal. Therefore, it is favored by users at home and abroad, and there is a scene of preferring charcoal with high price rather than low charcoal. Moreover, due to the gradual reduction of the market's original charcoal, charcoal is more popular in the market.

      In the current market, the new peanut shell charcoal making machine can fully be worth the investment of customers. In the production, the smokeless and tasteless protection of the ecological environment is worthy of the national promotion and the user's favorite, so the current investment in new peanut shell charcoal making machine equipment It is a new look of investors.

What is the output and price of charcoal making machine?

Many users have made problems in the selection of small charcoal making machines and large charcoal making machines. In fact, both have their own advantages. The consideration of small charcoal making machines is nothing more than production and profit and investment prices. It can be said that the small charcoal making machine has a small investment, the profit is very considerable, and the floor space is also very small, which is very popular in the market. Then give a detailed introduction to the production investment.

    What is the output of small charcoal making machine equipment?

      The output of small charcoal production machines is 1 ton per day. The models of small charcoal production machines are four cubic charcoal making machines, six cubic charcoal making machines, and better-connected cans. Among them, four cubic charcoal making machines are widely sold. Its total installed power is 28kw, it needs to use three-phase electricity, and it can be equipped with 170 square meters of space.

      What is the investment price of small charcoal making machine?

      To realize the production of small charcoal production machines and produce high-quality charcoal, it is necessary to improve the production line and equipment installation, and also have enough carbonized raw materials. For example, if you produce 1 ton of charcoal, the raw material needs 3 tons (humidity is 25%-30%), then the finished product is about 1 ton of charcoal produced by small charcoal making machine. The total production line equipment costs about $20,000, and the production line equipment includes wood dryers, shredders, and toner rod makers. If you have a lot of raw materials, you can use the carbonization furnace + bar machine to complete the production of charcoal.

      It should be noted that the humidity of the raw materials must be 8%-12% after drying so that the quality of the salary bar produced is better, and the charcoal is more solid and delicate. Small charcoal making machine should not find the rod speed is fast, then the rod is not strong, soft, easy to form fault cracks.

      The above is a simple introduction to small charcoal making machines, and investing in small charcoal making machines is also a good choice. The small charcoal making machine is mainly small in size, very convenient, and is also quite impressive in terms of output, and is also more convenient to use.

https://www.charcoal-machines.com/charcoal-making-machine-for-sale.html

Charcoal making machine equipment is very popular in the market

Every year, a large amount of straw and forestry waste such as rice husks, wheat, corn, etc. are produced all over the world, and these wastes are not burnt or thrown away, causing environmental pollution. The emergence of carbonization equipment has solved this problem. The highlight of the new charcoal making machine is to make full use of the combustible gases such as carbon monoxide, methane, and hydrogen generated during the carbonization of raw materials such as sawdust, sawdust, and straw, and separate the wood through the flue gas purification system. The tar and the wood acid solution obtain a pure combustible gas, and the carbonization furnace pipe is heated, so that the pipe is heated by the recovery pipe, the flue gas purification system, and the burner combustion to achieve the effect of reciprocating cycle heating and carbonization.

      The new carbon is compared with traditional charcoal as follows: Compared with traditional charcoal, the advantages of charcoal are:

      1. Environmental protection: Do not cut down trees, use bamboo and wood products waste production, turn waste into treasure. The production of ordinary charcoal requires cutting down trees and destroying the ecological environment.

      2. High energy: the fixed carbon content is about 80%, the calorific value is 7500 to 8000kcal/kg, and the fixed carbon content of charcoal is low, and the calorific value is about 6500kcal/kg.

      3. Clean and hygienic: smokeless, charcoal-free, burning without sparks, the residual ash naturally falls during the burning, does not float up, ash or 3% or so burns after burning, less ash, flammable.

      4. Shape rule, reasonable structure, easy to use: there are a uniform length and size, hollow or solid structure, which is conducive to combustion and use.

      5. The water content is low, within 5%: ordinary charcoal has large water content.

      With the frantic exploitation of resources in the past, the deliberate destruction of the global environment has seriously caused the lack of resources on the earth and the instability of the ecological environment. In recent years, the world has attached great importance to environmental protection in order to promote the balanced development of the economic environment. Many regions advocate that resources should be used rationally to ensure the development of a harmonious society. It is everyone's responsibility to protect the environment. In the future, the use of agricultural and forestry wastes can be better. The continued development of new charcoal making machines can completely turn waste into treasure, which not only solves environmental pollution problems but also saves them. Earth ecological resources.

https://www.charcoal-machines.com/charcoal-making-machine-for-sale.html

Technical points for burning charcoal in charcoal making machine carbonization furnace

Charring is one of the most important processes in charcoal production. It is not the most expensive, but it is the most in need of experience. Some people say that the carbonization process is the risk of charcoal production, which is nothing to say. If you control the carbonization, your entire charcoal production process will save a lot of costs and reduce the waste of resources.

Whether you use logs to produce charcoal or wood corner waste to make charcoal, their raw materials are theoretically wood. If the moisture of the wood is too high, it will directly lead to the low carbon content of the charcoal produced, so that it is not good quality charcoal. The charcoal that we say is the most important thing is its charcoal. If the carbon content is low, what kind of charcoal is called, what is the use value? You said that this is not the case. So no matter what method you use and what raw materials to produce charred charcoal, it is best to dry the raw materials. Dry raw materials are one of the first guarantees for the production of good quality charcoal.

During the entire carbonization process, the wood maintains a temperature of about 100 ° C or below in the carbonization equipment, at which the moisture in the wood is evaporated until it reaches zero, and then the burning temperature of the wood is increased to 280 ° C. This step The energy comes from the heat of combustion of some wood absorbed by some carbonization equipment, which is an energy absorption or endothermic reaction.

When the wood is dried and heated to about 280 ° C, a pyrolysis reaction occurs, and the wood begins to decompose into charcoal, water vapor, methanol, acetic acid, and more complex chemicals, mainly composed of hydrogen in the form of tar and non-condensable gases, carbon monoxide, and carbon dioxide. During this process, the air is controlled to be placed in the kiln, where the oxygen is burned by the wood to be carbon dioxide, so nitrogen is still present in the kiln.

The wood continues to burn in the charcoal kiln. This process is called exothermic reaction. As the exothermic reaction continues, the temperature in the kiln is maintained at around 280 °C. Continued combustion will leave a black mass in the charcoal kiln. This is charcoal. The charcoal produced in this way has a low carbonization temperature, and unless a further external heat source is provided, the temperature in the kiln is up to about 400 ° C. The fixed carbon content of the charcoal is about 65%-70%, and the ash is 3-5. %, but there will be very high volatility, the volatiles of different tree species may vary, but generally reach 30%. By further heating, the carbon content of charcoal will increase, and the volatiles will be decomposed. The temperature in the kiln will reach 500 °C, the carbon content of charcoal will rise to 85%, and the volatile content will drop to about 10%. The charcoal yield is about 32% to 35% of the weight of the wood. Therefore, the theoretical yield of charcoal varies with temperature, and the volatile tar content in charcoal is also related to the carbonization temperature.

When charcoal is fired, the lower the carbonization temperature, the more volatile components of the charcoal produced, and the result is an acidic taste when burning charcoal. This is because charcoal contains a large amount of acidic corrosive tar. This kind of charcoal is used as barbecue charcoal to change the taste of the food, and there is a flame when calcined. Good commercial charcoal should be charged at a temperature of about 500 ° C, and charcoal with about 75% carbon fixation.

The output of charcoal is also related to the material of the raw material. The good wood has a higher lignin content due to the hardwood. In theory, the harder the wood is, the more suitable it is to produce charcoal, and the harder the wood produces the higher the output of charcoal. However, in the charcoal kiln, it is not the more dense and dense the wood, because if the wood is too dense, the wood will be easily broken when it is carbonized. This is because the temperature in the kiln rises too fast and the volatile content decreases. The brittleness of charcoal. A temperature of substantially 450 ° C to 500 ° C is the best balance between the firing of charcoal and the retention of the char and the retention of the block.

There are many factors affecting the output of charcoal and the conversion rate of charcoal. Although the charcoal production capacity is too low or the waste of raw materials is caused by many factors, we will try our best to avoid the factors that may cause problems. Usually we can choose some wood with higher hardness as the raw material of charcoal, the wood should be dried as much as possible, and the wood with a diameter of more than 20cm should be opened and then burned, otherwise it is easy to produce carbon residue and waste. The charcoal must be paid attention to the balance of the temperature in the charcoal kiln. The kiln should reach a carbonization temperature of 500 °C, but sometimes it is very difficult. The reason is that the air in the charcoal kiln is irregular, resulting in many raw materials being burnt into charcoal. And some are still making a living. To improve the charring efficiency of charcoal and the quality of charcoal, a well-designed charcoal kiln is very important. A good charcoal kiln is not only airtight, but also has a balanced air flow, which does not appear: "cold spot", and the overall temperature in the kiln can quickly rise to a carbonization temperature of 500 °C.

How to burn a good mechanism to barbecue charcoal

The so-called charcoal burning is to put the wood material into a high-temperature furnace to ignite. After a period of combustion and temperature rise, the fire is turned off to dry-reduced in an anaerobic state, and a black substance, charcoal, is produced through a pyrolysis process. If you want to burn charcoal, you must master the following essentials.

First, the joints around the charcoal kiln should be tight. No air leakage is allowed. If there is a gas leakage in the carbonization furnace, the amount of oxygen entering the furnace cannot be controlled. The fuel bar in the furnace is prone to auto-ignition, and the carbonization temperature rises too fast so that the charcoal that is fired is loose and easily broken. What's more, excessive oxygen will burn some of the fuel bars into a white powder (ash), which will reduce the output of charcoal and increase the cost of finished charcoal. To this end, before we use the mechanism charcoal carbonization furnace to charcoal, we should do a leak check according to the requirements of the manufacturer's technicians. This is a prerequisite.

When carbonized charcoal is actually used in a carbonization furnace, attention should be paid to the change in furnace temperature during the carbonization process.

First of all, we need to understand the rise of the furnace temperature, which is caused by the combustion of combustible gases that are self-igniting or decomposed by the salary bar in the furnace. Secondly, we must grasp the relationship between the temperature rise and the quality of carbon.

Generally speaking, under the condition that the carbonization furnace kiln does not leak, the temperature rises faster, the density of the produced carbon is small, the carbon is brittle, and the crack is much, but the charging time of the salary bar is greatly shortened, that is, it can be improved. The output of a single furnace. The carbon produced is suitable for industrial and agricultural carbon.

If the furnace temperature is controlled during the carbonization process, the temperature of the furnace is slowly increased, the internal structure of the salary bar is balanced, the decomposition is moderate, and the carbonization rate is slow, but the carbon structure is harder than the former, the carbon surface is smooth, the crack is small, and the ratio is large. There is a certain benefit to long-distance transportation of carbon, but the output of a single furnace is reduced. This kind of charcoal is more suitable for the use of charcoal for barbecue and hot pot. The quality of such charcoal is not only good but also economic value. However, its production capacity is not as large as the above, and producers must be aware of this.

In the carbonization process of the carbonization furnace, it is necessary to learn to observe the changes of the flue gas emitted from the chimney of the carbonization furnace.

The change in the color and amount of smoke emerging from the charring furnace reflects the carbonization of the fuel bar in the furnace. Experienced masters learn to look at the power of smoking. According to theory and practice, we have divided the following three stages for the change of smoke color and quantity.

1. Ignition and salary bar further drying stage, that is, the furnace temperature is below 150 °C, the amount of smoke from the furnace chimney is large and black. If a carbonization furnace with a tar cooling device is used, the color of the smoke is lighter than the former. If an environmentally friendly carbonization furnace is used, and a flue gas recovery device designed on the carbonization furnace, the flue gas generated at this time can be recycled.

2. The pre-decomposition stage, that is, the furnace temperature is between 150 °C and 270 °C, the amount of smoke is slightly smaller than the former, and the smoke color is yellowish.

3. In the decomposition stage, the furnace temperature is between 270 °C and 400 °C, the smoke is white, and the amount is gradually reduced and thinned.

If the amount of smoke is scarce, there is almost no color, and the color is blue and bright, which means the end of charring. At this point, you can “close the fire” and release the charcoal after cooling.

As long as we are skilled in mastering the above-mentioned charcoal carbonization technology, it is not difficult to develop good charcoal that meets the requirements of the producer.

The charcoalization of the mechanism charcoal is very important. If the charcoal is not good, it will be abandoned and the charcoal production will fail. But the production of mechanical charcoal, as well as a technology is also very important, that is, rod forming technology. Both are indispensable.

The new charcoal briquette machine production technology is in line with energy saving and environmental protection

The new charcoal briquette machine combines technology and environmental protection better and conforms to the trend of the times. The new charcoal briquette machine is also a new type of equipment that has been popular in recent years. In a society where people are constantly pursuing energy conservation and environmental protection, technology is constantly innovating. The new energy-saving and environmental protection equipment and the recycling and recycling of waste resources are also very popular. The new charcoal briquette machine is also a new product of the current era. It also meets various requirements for environmental protection and energy reuse, and is well received by the state and People's support is a good project for low cost and high recycling that is rare on the market.

With the improvement of various systems and the continuous development of science and technology, people's living standards have also improved. But as people chase their interests, various pollutants have begun to appear. The pollution generated by the rapid development of science and technology, we humans have to bear. Therefore, the country began to advocate “environmental protection and energy conservation”, and various high-tech technologies began to develop on the basis of environmental protection, which not only reduced costs but more importantly reduced energy consumption.

Environmentally-friendly new charcoal briquette machine is to use rural crop waste, branches, straw, wood scraps, sawdust, straw, planted mushrooms, fungus and other biomass materials, through high temperature and high pressure, and smokeless carbonization technology, turning waste into treasure, making these raw materials It has a long burning time, produces charcoal with high heat energy, and has a smoke-free environmental protection mechanism. Widely used for indoor barbecue, indoor heating in winter, etc., and can replace coal heating. We all know that charcoal briquette machine production mechanism charcoal, the traditional raw material is wood, and the growth of wood is relatively long, so the supply is in short supply. People's demand for heating is relatively large. The traditional method of heating may be coal. However, as coal is mined in large quantities, even in a large coal-producing country like China, resources cannot be guaranteed. From the perspective of sustainable development, coal and wood heating are not desirable. The raw materials of the charcoal briquette machine are readily available, whether it is wheat straw, shell selling, etc., so the use of secondary resources saves a lot of resources and reduces costs.

The new charcoal briquette machine production technology has always been in line with China's energy conservation and environmental protection issues, and is well received by the majority of users, and the new charcoal briquette machine's energy-saving and environmentally friendly production has also made the development of charcoal briquette machine manufacturers in the environmental protection industry faster and faster, for the environmental protection cause Make your own efforts.