Technical analysis of continuous carbonization furnace smoke remover

The continuous carbonization furnace component is composed of a furnace body connected by a combustible gas pipeline and a flammable gas treatment part, the former includes an upper cracking chamber, a middle semi-cracking semi-calcining chamber, a lower calcining chamber, and a bottom burner, and the latter includes a raw Material gasifier, soot processor, combustible gas purifier, combustible gas condenser, and induced draft fan. The continuous carbonization furnace is mainly for the treatment of sawdust and the speed is fast; the carbonization effect of the equipment is good.

        The working principle of continuous carbonization furnace:

        1. When the carbonization furnace is started (first feeding), when heating, a heat source heating carbonization furnace is required.

        1 One is to use the hot gas stream generated by the reverberatory furnace to carry out combustion carbonization to achieve the purpose of heating and carbonization.

        2 The other is to use a gasifier device to ignite the sawdust through a gasifier and combust the gas produced by gasification to burn carbonization to achieve the purpose of heating and carbonization (the gasified sawdust is carbonized by the carbonized carbon powder output device). The carbon powder is passed through, and the combustible gas is recovered by the wood tar recovery device).

        2. When the carbonization temperature reaches a certain temperature, the combustible gas generated inside is separated by the dust separator, and the combustible gas after the dust separation is recovered by the wood tar recovery device.

        3. After the carbonization and heating of the self-produced gas, the reverberatory furnace heating or the gasifier gas production device stops working at this time, and the preliminary heating equipment is finished.

        4. After carbonization for about 2-3 hours (different time and temperature), the carbon powder slowly flows from the carbonization into the carbonized carbon powder cooler and flows out from the cooler. The equipment can be produced continuously without interruption.

        5, wood tar is an important chemical raw material, wood tar contains more than 300 kinds of chemical elements, this equipment will automatically discharge wood tar.

        Shuliy's environmentally friendly carbonized de-ice remover not only completely removes the smoke from the carbonization furnace itself, but also recycles the smoke, which not only meets the customer's environmental standards but also saves energy. This cigarette remover was launched by the majority of customers. More smokeless charcoal smoke processor expertise login:https://charcoalmachines.com/continuous-carbonization-furnace/

How long can the carbonization furnace be used?

Shuliy's new environmentally friendly carbonization furnace has the dual function of one machine, the material can also be directly carbonized, or it can be carbonized after pressing the block. The charcoal can be carbonized raw materials: sawdust, branches, rice husks, bamboo chips, peanut skin, sunflower seed shell, furfural residue, wine residue, bagasse, corn cob, coconut shell, coffee grounds, and crop straw. After the crusher is crushed, it is placed in a carbonization furnace for fully enclosed carbonization into carbon powder and then extruded into carbon dioxide by a carbon powder coal bar machine. This project is an ideal product with less investment and quick effect.

Environmentally friendly charcoal can be industrial carbon, silicon plant, activated carbon plant, carbon can be used for silicon, civil heating, barbecue, industrial water purification, and smelting.

The working principle of the environmentally friendly smokeless carbonization furnace is to use the principle of dry distillation carbonization to decompose and decompose the fuel rod in the furnace to produce combustible gas, tar, and charcoal. The utility model adopts a mobile steel plate structure, and the exhaust pipe at the top of the furnace is sequentially connected with the tar separator and the induced draft fan, and has the advantages of unique structure, large effective volume, advanced carbonization process, short cycle, high output, good environmental protection, and long service life. .

The environmentally-friendly e-cigarette tank newly developed by Shuliy Machinery can remove the flue gas such as wood tar generated during carbonization by chemical and physical methods, greatly reducing the emission of fumes in the air and eliminating pollution! The new environmentally-friendly carbonization furnace adds a flue gas recovery device on the basis of the original carbonization furnace. After the flue gas is recovered, the dust can be smokeless. The recovered flue gas can be ignited like liquefied gas for heating, cooking, and drying. use.

more about carbonization furnace

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What should we pay attention to when Charcoal or Coal briquette machine is produced?

We must pay attention to safe production during the production process of Charcoal or Coal briquette machine. Let's talk to our customers and friends in detail:

        1. Check the lubrication of the equipment and the tightness of the V-belt before starting the machine.

        2. Adjust the amount of coal and the moisture of the material according to the index of the ammeter. Ensure that the moisture content of the material is controlled at 12%-14% to ensure the forming strength of the coal rod.

        3. When Charcoal or Coal briquette machine is working, the operator should control the amount of coal to be fed to avoid material breakage or overfeed. It is strictly forbidden to stand at 10m in front of the head of the molding machine to avoid spraying and injuring people.

        4. It is forbidden to use materials such as iron rods and high hardness tools in Charcoal or Coal briquette machine to avoid being damaged by Charcoal or Coal briquette machine. When the stick is stirred in, immediately let go, so as not to hurt people, and stop cleaning.

        5. When the head hole is blocked, it should be cleared at any time.

        6. Charcoal or Coal briquette machine should empty the material when it is out of service for more than 2 hours. And add a small amount of water when you re-drive.

        7. Before installing the machine head, clean the coal on both ends of the machine head and the discharge shell assembly, and then install the clamping device.

        8. If the startup is unsuccessful twice during the start of the drive, the start should be stopped. To find out the cause, drive again after troubleshooting. It is these eight procedures that help the safe production of the Charcoal or Coal briquette machine.

How can a carbonized branch sawdust be pressed?

How do you make charred tree sawdust into a sheet or a sphere? The charcoal block made will have a lower burning value than other materials.

Machine-made charcoal making machine equipment generally first pulverizes the raw materials, then presses the block (this process does not require the addition of binder), and finally carbonizes into a machine-made charcoal piece or another shape through a carbonization furnace, which is the first briquetting block. The principle of post-carbonization. Most people also use this manufacturing process.

Another process of forming after carbonization

After the charcoal sawdust is first carbonized, it can be pulverized by a pulverizer to a suitable granule, and then the ash is added to the binder and pressed through a briquetting machine or hookah charcoal making machine. The purpose of deashing is to maintain heat. value. This principle is to form after carbonization. The principle is different for different processes, but the constant value is the combustion value. Branches and sawdust can be said to be one of the best and the easiest to form in raw materials. So don't worry about its low combustion value.

Charcoal making machine equipment correct installation method

The charcoal making machine is a machine in which raw materials such as bamboo sawdust, peanut shells, corn cobs, etc. are pulverized into a pellet of 10 mm by a wood chip crusher, dried by a dryer, and then placed in a carbonization furnace for carbonization. The charcoal production machine produces charcoal with high density, small volume and good flammability, which can replace fuelwood and coal.

This product is especially suitable for heating and heating in the autumn and winter in the northern region, warming the greenhouse or making ordinary living fuel. The complete set of charcoal making machine includes a rod making machine, a carbonization furnace, a dryer, and other equipment. The following is the correct charcoal making machine installation and operation method provided by Runhe Charcoal Machine Factory:

         1. The equipment should be installed on a horizontal concrete foundation and fixed with anchor bolts.

         2, the installation should pay attention to the horizontal and vertical of the host and the ground.

         3. After installation, the parts of the body should be tested according to the parts, and the fixing devices such as screws should be secondarily reinforced.

         4. Power on and off the power supply line and control switch of the device.

         5. After the inspection is completed, the empty load test is carried out, and the test can be carried out normally.

Working principle of the whole production line of charcoal making machine equipment

The complete equipment of charcoal making machine is generally divided into four processes: crushing equipment, drying equipment, charcoal molding equipment, and carbonization equipment. It is also the basic equipment for making charcoal. The working principle of the whole production line is also based on the four machines. Shuliy mechanical charcoal making machine manufacturers are tireless to tell the user.

        First of all, the working principle of the pulverizing equipment is to pulverize the material into fine particles of 3 mm or less by utilizing the inertia and centrifugal force generated by the rapid rotation of the blade.

        Second, it depends on the size of the moisture contained in the raw material. The moisture content of the raw materials is generally required to be less than 12%, but also greater than 6%. When drying raw materials, we can first dry the raw materials with large moisture content in the open air drying field for 1~2 days, and let the surface water evaporate to reduce the heat drying time and fuel consumption. Then, we put the full-size raw materials into a hot air dryer to dry material with a water content of less than 12%. The drying temperature is generally about 160~250 °C.

        Again, the raw material rod is completed in a molding machine (or a bar machine). The forming cylinder of the molding machine has a heating ring outside, which can raise the temperature of the forming cylinder to about 350. In order to ensure the density of the charcoal stick is large, the surface is smooth, and there is no obvious crack. We can choose the right molding temperature according to the type of raw materials and moisture content. Its level must be determined through field tests. Generally speaking, if we assume that the auger is qualified and the water content of the raw material is between 6 and 12%, we can control the final temperature of the sawdust, wood sawdust, wood flour, and bamboo raw materials to 260~ Between 320 ° C.

        Finally, the final semi-finished product that is formed from the raw material is charcoal, then we should burn or calcinate the salary bar through the earth kiln to become qualified charcoal. The carbonization process of medium and low-temperature carbon can generally be divided into the following three temperature segments.

Article for charcoal making machine here

1. Drying stage

        From the start of ignition to the temperature of the furnace rising to 160 ° C, the moisture contained in the salary bar is mainly based on the amount of external heating and the heat generated by the combustion of its own fuel bar. The chemical composition of the salary bar has hardly changed.

2. The initial stage of carbonization

        At this stage, the heat is generated by the burning of the salary bar itself, so that the temperature of the furnace rises to between 160 and 280 °C. At this time, the wood material undergoes a thermal decomposition reaction, and its composition begins to change. Among them, the unstable composition, such as hemicellulose, decomposes to form CO2, CO and a small amount of acetic acid.

3. Comprehensive carbonization stage

        The temperature at this stage is 280 to 400 ° C. During this stage, the wood material undergoes thermal decomposition rapidly, and a large number of liquid products such as acetic acid, methanol, and wood tar are formed. In addition, flammable gases such as methane and ethylene are produced, and these flammable gases are burned in the furnace. Thermal decomposition and gas combustion produce a large amount of heat, which causes the furnace temperature to rise. The wood material is dry distilled to char at high temperatures.

Fruit and vegetable washing machine performance characteristics

In the era of the extensive use of pesticides, various chemical preservatives, preservatives, and various growth hormones, each family is completely in a state of non-resistance before this, and can only passively accept it. In the process of chemical poisonings, such as various cancers and cardiovascular diseases, it is related to the long-term intake of excessive pesticides and various chemicals. Now with the fruit and vegetable washing machine, each family that owns her can have a kind of Advanced protection means that you can eat a lot of pesticides and various chemicals in this life, you can get a lot of diseases, and only the health of life in life is priceless.

    The fine fruit and vegetable washing machine is made of stainless steel SUS304/2B material except for the standard parts such as motor and bearing, which fully meets the requirements of export food hygiene. A bubble generating device is arranged in the device to make the material roll state, remove the pesticide effect on the surface of the product, and at the same time, an appropriate amount of the medicament can be added for disinfection and fixation. The floating object can overflow from the overflow tank, and the sediment is discharged from the sewage outlet to Achieve the purpose of the washing machine.
 
Fine fruit and vegetable washing machine range:

    The fine fruit and vegetable washing machine is widely used in the processing of fruits, vegetables such as granules, leaves, and products such as strawberries, apples, oranges, vegetables, fruits, and aquatic products. It is especially suitable for growing in the soil.
    Note: The size of the equipment depends on the customer's production capacity!
 
Fine fruit and vegetable washing machine features:
 
1. Simple operation, functional and practical
    Cleaning and draining are controlled with only 2 knobs for easy operation.
    Two streams of water are available for selection and are practical.
 
2. Ozone sterilization and pesticide degradation
    The machine has the functions of ozone sterilization and pesticide degradation, can kill the pesticides on the vegetables and remove the pesticides. It has the characteristics of high efficiency and no pollution and is the first choice for true green cleaning and disinfection.
 
3. Separate washing basket
    With the unique professional structure design, the washing basket can be easily taken out. In this way, after washing, the disinfected vegetables can be directly poured into the wok with the washing basket to avoid secondary pollution and more convenient.
 
4. Easy maintenance and economy
    The disinfection effect can be achieved without various disinfecting detergents, and the use cost is low.

Why vegetable washing machine need ozone

The vegetable washing machine we usually use requires ozone, and it has three functions of decomposing pesticides, hormones, and toxins, separating heavy metal ions, preserving and deodorizing functions, so Xiaobian says about ozone in the vegetable washing machine. Role:

1. Decompose pesticides and hormones and toxins

Ozone is highly oxidizing, rapidly oxidizing pesticides and hormone molecular chains, turning pesticides and hormones into stable inorganic compounds; sterilization and disinfection: single atoms in ozone have strong permeability and rapidly oxidize the cell walls of bacteria and viruses. Producing inorganic compounds for sterilization and disinfection purposes;

2. Separation of heavy metal ions

Oxygen atoms in ozone can oxidize heavy metal ions dissolved in water into non-toxic and high-valent compounds insoluble in water, and precipitate and separate them;

3, preservation, deodorization function

Vegetables washed with ozone water or vegetables blown with ozone gas can extend the fresh-keeping period by 2-3 times. Ozone gas can remove the unpleasant smell of the bathroom, except for the smell of fish in the kitchen and the smell of mildew in rice.

Vegetable washing machines use these effects of ozone to clean vegetables very cleanly.

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Prospects for plastic granulator manufacturers

Prospects of plastic granulator manufacturers, plastic chemical raw material prices As the economic development continues to rise, the government is vigorously promoting the development and transformation of the plastic recycling granulator industry, and the huge market demand, also makes the market of recycled plastic granulator More and more optimistic, policy support is a favorable guarantee for the development of recycled plastic granulators. In addition, the advantages of recycled plastic granulators make it sustainable, and recycled plastic granulators have broad development space in China.

The design concept of plastic granulator has undergone major changes again. A complete three-dimensional, systematic service plan has been introduced, which has brought more benefits to the customers while bringing warfare to the machinery manufacturers. International plastic granulators are supplied to the market with a full set of process solutions. The manufacture of plastic granulators has made a strategic transformation of service-oriented manufacturing, and service-oriented manufacturing has evolved from “low-end” to “high-end”. The high-end concept refers to the high-end of the international industrial division of labor value chain. For example, the high-end of plastic granulator manufacturing is only understood as the technological advancement of a single device, and it will lead to the industrial road.

The manufacture of high-end plastic granulators is a complete solution for the “potential demand” of plastic products in related fields/industries. The innovative plastic forming technology and equipment are derived from the “potential needs” of related fields/industries. R&D in the process. If only plastic pellet machine equipment is manufactured, it must be at the low end of the value chain, and most of the added value is owned by the full solution of the "potentially demanding" plastic pellets. Service-oriented manufacturing indicates that high-end plastic granulator manufacturing refers to the high-end plastic granulator in the value chain of the complete solution, highlighting its molding processing capabilities and is the standard for measuring the technical level of plastic granulators. Some have only misunderstood the technological progress of plastic granulators as the use of certain new technologies, new manufacturing methods, new testing methods, and new matching parts on the original equipment, and there is no substantial technological advancement in the molding processing capability. It is just to provide better equipment for the full solution provider, still at the low end of the value chain.

1. At present, the recycling rate of waste plastics in China is not high, and there are not many waste plastic recycling factories, especially the uneven distribution. Most of the places are almost blank. On the other hand, in recent years, China has developed rapidly and the market is prosperous. The large plastics market has already Dozens of waste plastic pellets have been in short supply, and prices have risen and then risen. Therefore, waste plastic pellet processing will become a hot spot for future development. As the main processing machine, recycled plastic pelletizers will have a large customer base.

Second, the plastic recycling granulator processes the waste plastics of daily life to regenerate the plastic raw materials needed by the enterprise. The price of recycling waste plastics is far cheaper than the price of plastic raw materials that have been rising in recent years. With the strong support of the state. The new type of recycled plastic granulator is continuously optimized and updated to achieve full, firm and smooth recycled plastic raw materials. Therefore, it will be favored by more and more businesses.

Third, due to the small risk of the establishment of recycled plastic pellets, the scale of investment can be large, and the entrance to the door is also low, you can start from a production line, or you can purchase multiple sets of equipment at the same time. But the profits are higher so there will be more factories in the future, which is undoubtedly a huge business opportunity for recycled plastic granulator equipment manufacturers.

Please pay attention to our website for more details:
https://www.recycle-plant.com/plastic-granulator-machine.html

Hot-cut air-cooled die face plastic granulator

Plastic granulator LN-air-cooled die face hot cutting machine function: enhanced modification: PE, EVA, etc. + calcium carbonate, talc, titanium dioxide, carbon black, etc. (usually filled with hot air cooling at 80~90) can be degraded Masterbatch formula: PP, PE, PS, etc. + starch, additives, etc. (usually filled with hot air cooling at 80~90) Flame retardant masterbatch: PE, EVA, etc. + antimony trioxide, magnesium hydroxide, hydrogen Aluminum and so on.

LN-air-cooled dies face hot-cutting granulator Technical features: The equipment used in this method is simple and easy to operate. The disadvantage is that when the yield is low, it is easy to produce cosmid. The extruder used has a diameter of 40 to 250 mm. Technical parameters of the screw used for dry hot cutting. The cutters are 2-8, and the shape of the cutter can be long or sickle-shaped, and the latter is less prone to granules. The granulator is designed in such a way that the cutter that rotates the granulator is attached to the die plate, and the hot strip material that has just been extruded is directly cut into pellets and then cooled. The hot cutting method is not easy to damage due to the high temperature of the material. Air-cooled die face hot-cutting granulator In order to facilitate the cleaning of the machine head and the replacement of the filter, the plastic granulator has made a bold technological innovation in the connection structure between the machine head and the barrel.

The main points of this innovation are:

1. Replace the original connecting flange with a Huff locking flange.

2. Use the motor to drive the screw forward and reverse to open and close the locking flange instead of the original manual operation. 3. Use the motor to drive through the worm and worm gear to move the dicing tool holder (including the discharge plate splitter) to expose the filter. Board to replace the original manual operation. It turns out that it takes 5-10 minutes for a person to clean the machine head, and now it takes only 1-2 minutes for one person.

The structure has the advantages of greatly reducing the labor intensity, shortening the cleaning time, reducing the operator and improving labor productivity.

Schematic diagram of air-cooled granulator process: metering feeder→ twin-screw main machine→ air-cooled hot granulator→ cyclone separator→ air-cooled vibrating screen→ storage bin LN-air-cooled granulator technical parameters: (1) The material motor is an AC motor, and the main feeding motor power is 0.75KW. (2) The speed control system uses IN VT frequency converter. (3) The screw is a double-headed screw, and the speed ratio of the reduction gearbox is 17:1. (4) The motor and the reducer are directly connected, and the horizontal agitator is provided in the feeding body. The feeding is smooth and uniform, and the bridge is not bridged.

2, gear reducer (1) reduction ratio: 3:1 (2) output shaft speed: MAX500RPM (3) input shaft speed: MAX1500RPM (4) main drive gearbox deceleration and torque distribution part integrated, using parallel three-axis Designed and compact. NSK bearings are used for deceleration, torque distribution, and both output shaft radial bearings.

3, lubricating oil cooling system.

4. Main motor (1) Main motor: 18.5KW (AC motor) (Siemens Bayer) (2) Motor speed (MAX): 1500RPM

5, screw (1) screw diameter: 35.5mm (2) L / D = 40: 1 (3) screw is the building block type (4) screw mandrel 40CrNiMoA material, threaded components, and mandrel are involute joint, high strength The load is large, and the assembly and disassembly is convenient. (5) The screw component material is high-quality high-speed tool steel W6MO5Cr4V2, high-temperature vacuum quenching heat treatment. (6) The overall hardness is HRC58~62.

6. Machine barrel (1) Barrel: length L=150mm/section, a total of 10 cylinders, material 45 steel alloy sleeve, the cylinder is cooled by soft water circulation. (2) The first cylinder is the feeding cylinder, the ninth cylinder is the vacuum cylinder, the tenth is the extrusion cylinder, and the other cylinders are closed cylinders.

7. Heating system Body 1 0 sections. Temperature control section Cartridge section Heating power (KW) The heating plate type melting temperature thermocouple is used to measure the melting temperature of the material, and the pressure sensor is used to measure the material pressure.

8. Vacuum degassing device

9. Soft water circulation system (1) Soft water cooling in the barrel (2) Italian imported solenoid valve (3) The water pipe is treated with copper chrome plating. (4) Cooling from: water cooling (5) Cooling pump: 0.55KW (6) Soft water tank is made of stainless steel (7) Water pipe is made of stainless steel, no rust, not easy to be corroded, durable

10. Interlocking control system

11. Hot-cutting auxiliary machine 1. The screen changing device (1) adopts hydraulic plate type screen changing device, cast iron plate type changing net heater, hydraulic station motor power 1.5KW. (2) Hot-cut.

Please pay attention to our website for more details:

https://www.recycle-plant.com/plastic-granulator-machine.html 

Shuliy machinery sells high quality charcoal equipment

Many people consider the charcoal making machine as an individual machine. However, it is a general term of series of charcoal processing machines, including sawdust machine, crushing and grinding machine, rod molding machine, carbonization furnace.

Customers can choose the proper allocation of charcoal making machines according to their actual requirements, of course, we will also give customers recommendation detailed planning for reference.

The raw material of charcoal making machine includes sawdust, rice husk, fruit shell, straw, log, branch, woodworking leftovers and so on.

The water content of raw material should be less than 12%, production site shall be more than 50 square, more than 4 meters high. Production procedure of charcoal making machine is as follows: first, make sure the following particles of raw material is diameter within 1 cm, if not, raw material shall be processed through grinding machine; then check the water content of ground raw material is more than 12%, if it is, dry them using the drying machine.

The raw material after crushing and drying will be processed into carbon rods (semi-finished products) through the rod making machine at high temperature and pressure—the whole process would be finished if the charcoal is used for combustion.

Finally, the semi-finished carbon bar will be put into a charcoal furnace for carbonization to make finished mechanical charcoal.

Shuliy machinery has rich experience in the series of producing charcoal equipment, years of experience has brought us extraordinary leadership, with constantly innovative development and improvement in charcoal equipment, Shuliy is always at the forefront in the charcoal making machine production industry providing the best technology, the best charcoal equipment for customers.

Charcoal making machine method

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https://charcoalmachines.com/charcoal-machine-production-line/

The regular service life of the charcoal making machine

The charcoal making process requires a series of equipment including pulverizer, charcoal furnace, dryer and molding machine. The service life of these devices determines the service life of the Charcoal making machine production line. And their service life can reach 3 to 5 years, so why some charcoal making machine production line is of long life long, while others not? This depends largely on its maintenance method.

During charcoal making, in the production line, the charcoal making machine grinds raw materials through the grinder, then dries them through the airflow dryer, then forms the rod by rod molding machine, and finally carbonize rods in the charcoal furnace. Among all the sectors, the charcoal rod machine is basically comprised of machine enclosure, electric control system, motor, screw propeller, heating coil, etc. In these parts, the screw propeller may be damaged by different degrees of wear and tear over time, and it may be the cause of abnormal function happening to rod making a machine that shall be taken into account for inspection and maintenance. At the same time, for charcoal making machine production line, if there is a problem occur in certain equipment or part, replace them with the original accessories to improve the service life of charcoal making machine production line.

Please pay attention to our website for more details:
https://charcoalmachines.com/charcoal-machine-production-line/

In which way the high quality of the new charcoal briquette machine embedded

The new charcoal briquette machine is an energy-saving and environment-friendly charcoal production equipment, which has been recognized by a large number of users. Choosing qualified new charcoal briquette machine, can double mechanism charcoal production efficiency, with more qualified mechanism charcoal output, so in which way charcoal briquette machine’s high quality embedded?

1.The new charcoal making machine adaptable to varies raw materials

In some regions, local raw materials used for producing mechanical charcoal are, for instance, straw and corn stalks, and because of the high humidity of local climate, the new charcoal briquette machine is required to have better adaptability to very raw materials.   If the subsidy equipment saw dryer is of high quality, it can dry the material to ideal degree after one time drying, while the inferior one needs two or three times of drying. Based on the adaptability of raw materials, the research department has conducted in-depth researches and designs on the performance of equipment and the characteristics of different raw materials, and produced the rod making machine that can be adapted to various raw materials. The straw can be processed into the rod with the moisture content between 5-30% from powder to 55mm length rod.

2.High degree of automation and easy operation

With high automation and easy operation, the new charcoal making machine can save a lot of manpower, material resources and financial resources.

3.Stable Molding 

Only High quality new charcoal briquette machine can produce charcoal briquette machine of ensured quality, while equipment of inferior quality is of low efficiency, and phenomenon occurs such as producing cracked rod. Therefore to solve these problems, our company developed new bi-directional thrust bearing rotation can automatically adjust the pressure angle, preventing the raw material from blocking, with uniform processing speed, thus keeping molding stable.

Please pay attention to our website for more details:

https://charcoalmachines.com/products/charcoal-briquette-makingmachine-column/

How to choose the raw materials for advanced charcoal making machine producing

1. Cost control. The cost control of the raw materials of the new charcoal making machine determines the ultimate profit. Therefore, to purchase raw material of reasonable price is very important.

2. Quality. The cost price of raw materials is not the only decisive element for raw materials choosing, the quality of raw materials is the other thing to be concerned. This is because the quality of the raw materials determines the quality of the charcoal produced by charcoal making machine.

3. Carbon content. Carbon content has to do with the quality of the raw material and, more importantly, play a key role in making qualified mechanical charcoal.

The carbon content or quality of the raw material of the new charcoal making machinecan directly affect the charcoal of the finished product. So which raw materials shall we choose to produce charcoal? Generally, crops (peanut shells, rice shells, cotton shells, etc.) are in line with the requirements of rod making, the conventional wood (pine, fruit trees, etc.) is better, while the hardwood is the best raw material.

The large range of the source of raw materials for the production of new charcoal making machine determines that the large selection range of raw materials. Although the source of raw materials for the new charcoal making machine is extensive, it does not mean that it can be selected at will. There are also many factors that need to be taken into consideration before making a decision, so as to make machine achieve excellent production effect and gain considerable economic benefits.

Please pay attention to our website for more details:

https://charcoalmachines.com/charcoal-machine-production-line/

Notices on materials selection for the production of charcoal making machine equipment

The drying of raw materials is a vital step in the process of making charcoal. Notes for the drying of raw materials by Shuliy’s mechanical charcoal making machine are as follows:

1. Materials ranged from wood, ceramic and flake, fiber, pellet, fine powder and paste to liquid are all materials that need to be dried for the industrial use. Therefore, choosing dryer versions shall base on the state of materials;

2. The degree of combination of materials and water determining the degree of difficulty of drying, energy consumption level, and duration of staying in the dryer, is closely related to the version selection. The difficult dry materials are mainly given a long stay time, rather than enhancing external conditions;

3. Physical characteristics of materials including, density, heap density, particle size distribution, heat capacity, and material adhesion. The degree of adhesion performance lays a great impact on the work of the in and out feeding and working the effect of drying machine. If serious adhesion hinders the drying process.

4. Characteristics of materials in the drying process of charcoal making machine equipment. Including thermal sensitivity, some materials will change color and decompose after heating. The shrinkage of materials during drying will make the molded products crack or deform, thus deteriorated product and even wasted product.

The above is what should be paid attention to when drying raw material by the charcoal making machine. The quality of the raw material affects the quality of the finished mechanism charcoal directly. Therefore, users should have a good grasp of the characteristics of raw material so as to guarantee the quality of the mechanism charcoal produced, and increase the value to improve the economic benefits for sellers.

Choose charcoal making machine
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https://charcoalmachines.com/charcoal-machine-production-line/

How to replace the damaged heating loops of the Sawdust briquette machine

In the production process of mechanical charcoal, the compaction is the key. In order to promote the softening and binding of lignin and improve the density and hardness of the briquette, heating rings are installed. During the forming process of the bar extrusion, the temperature of the bar increases rapidly under the action of the heating ring, and the lignin in sawdust softened to an appropriate viscosity, results in a closer internal structure of the bar, thus improving quality of the mechanical charcoal. However, in the long process of use, if the heating coil be damaged, it needs to be replaced to ensure continuous pressing. But there are a few things to be noted when replacing the heating coil:

1.Version Matching; Before installation, we must make sure that the heating coil to

be replaced is consistent with the previous heating coil model.

2.When installing the heating coil, the outlet shall be heated eve

nly, which can

extend the service life of the heating coil and improve the lignin conversion

efficiency.

3.After the heating ring is installed, the temperature probe shall be fixed to

charging barrel to ensure the accurate controlling effect of the thermodetector.

Article on sawdust briquette machine

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https://charcoalmachines.com/sawdust-briquette-machine%EF%BB%BF/

Automatic smokeless eco-friendly carbonization furnace

Currently, there are three types of carbonization furnace--ordinary type (can only be used to produce charcoal but collect gas); Wood carbonization equipment (used for carbonizing tree branches, wood blocks, coconut shell blocks, and leftover bits in furniture factories, etc.)Carbon powder production line (applicable for the production of carbon powder machine, and also process rice husk, sawdust, bamboo charcoal into carbon powder then into activated carbon).The new type of carbonization furnace can achieve the effect of the two machines. The materials can be directly carbonized or can be first made into rod then carbonized.

Continuous carbonization furnace one of the series of charcoal machines can process wood chips, rice husks, peanut shells, plant straws, bark and other wood materials containing carbon (the volume of which is less than 15mm) through dry distillation, oxygen-free carbonization with high carbonization rate under high-temperature conditions.

The Continuous carbonization furnace adopts the advanced recycling and purification technology for carbon monoxide, methane, oxygen and other combustible gas processing in carbonization. Therefore, solves the common problem of smoke pollution, and the heating problem of charcoal machine equipment, thus achieved the fully self-sufficient result, the continuity of the equipment was improved. It makes full use of agriculture and forestry residues, turning waste” to wealth, thus reducing the tension between supply and demand of forestry resources in our country, contributing to environmental protection.

The flue gas produced in the carbonization process is combusted through the processes of spraying, cooling, and purification. In this way, the heat generated by itself can re-heat itself thus saving energy. In addition, after the process in the pipeline, there is no flue gas emitting in the production environment. The new coking furnace is composed of five parts: combustion chamber, carbon chamber, coal inlet and outlet device, gas recovery and utilization system, waste gas treatment and bootstrap system.


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Functions of continuous carbonization furnace

Continuous carbonization furnace is a charcoal making machines which can achieve dry distillation, oxygenation effects in the high temperature of furnace with high carbonization rate of wood chips, rice husks, peanut shells, plant straws, bark and other wood materials containing carbon processing.

The Continuous carbonization furnace adopts the advanced technology of recycling carbon monoxide, methane, oxygen and other combustible gas emitted in the carbonization process. Namely solves the problem of environment pollution, and can solve the problem of insufficient heating resource, fully achieve the effect of self-sufficient, the continuity and energy saving capacity was improved, it makes full use of agricultural and forestry residues, thus relief contradiction between supply and demand of resources worldwide, thus contribute to environmental protection.

Carbonization is an important procedure of mechanism charcoal production, the essential part of making mechanical charcoal. It's like constructing a building. The superior materials are used as the underground base. The carbonization process is the upper part of the building. The carbonization is divided into three stages: low-temperature cooling, high-temperature calcination, and cooling. The bar contains about 8% moisture when entering the furnace, which sabotages the carbonization. Water will degrade the quality of carbonization, due to its feature of poor water-proof.

Moisture discharge is essential. Long heating time can prevent the bars from cracking under the damp circumstance and ensure carbonization quality. When the furnace temperature rises to 300 degrees, a lot of combustible gas produces. In theory, three cubic meters of methane gas can be produced per catty of raw material. These gases can heat up the furnace as heat resource.  The heat source discharged can provide more than 400 degrees for drying. Put down the fire by sealing the chamber oxygen-free. Ventilate the oven before taking out the coal to prevent carbon dioxide poisoning. The finished charcoal from the kiln should be placed outside for more than 8 hours to prevent the recurrence of flammation.

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How to choose draught fan for wood crusher

Wood crusher is mainly composed of crushing device, cutting device and draught fan. Draught fan is one of the most important corollary equipment of wood grinder during processing. Its main function is to collect the crushed material into loading head by the force of high-speed rotation generated by the wind blade. The fan is also called a centrifugal fan and induced fan. The fan mainly consists of a principal axis, impeller, enclosure, bearing drive section and motor.

The function of wood grinder fan: according to the principle of converting kinetic energy into potential energy, wood grinder fan uses a high-speed rotating impeller to accelerate the gas circulation, then decelerate to change the flow direction, thus convert kinetic energy into potential energy (pressure).

In a single-stage centrifugal fan, the air enters the impeller through the axis. When the gas passes through the impeller, with radial direction changed it enters the diffuser.

In the diffuser, the changing of direction of gas causes a deceleration, which converts kinetic energy into pressure energy. Thus increased pressure takes place in the impeller, and then in the diffuser process. In the multistage centrifugal fan, the gas brought into the next blade wheel by the backflow device to generate higher pressure, so as to send the wood chip products crushed by the wood grinder to the loading head through air flow.

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