Technical analysis of continuous carbonization furnace smoke remover

The continuous carbonization furnace component is composed of a furnace body connected by a combustible gas pipeline and a flammable gas treatment part, the former includes an upper cracking chamber, a middle semi-cracking semi-calcining chamber, a lower calcining chamber, and a bottom burner, and the latter includes a raw Material gasifier, soot processor, combustible gas purifier, combustible gas condenser, and induced draft fan. The continuous carbonization furnace is mainly for the treatment of sawdust and the speed is fast; the carbonization effect of the equipment is good.

        The working principle of continuous carbonization furnace:

        1. When the carbonization furnace is started (first feeding), when heating, a heat source heating carbonization furnace is required.

        1 One is to use the hot gas stream generated by the reverberatory furnace to carry out combustion carbonization to achieve the purpose of heating and carbonization.

        2 The other is to use a gasifier device to ignite the sawdust through a gasifier and combust the gas produced by gasification to burn carbonization to achieve the purpose of heating and carbonization (the gasified sawdust is carbonized by the carbonized carbon powder output device). The carbon powder is passed through, and the combustible gas is recovered by the wood tar recovery device).

        2. When the carbonization temperature reaches a certain temperature, the combustible gas generated inside is separated by the dust separator, and the combustible gas after the dust separation is recovered by the wood tar recovery device.

        3. After the carbonization and heating of the self-produced gas, the reverberatory furnace heating or the gasifier gas production device stops working at this time, and the preliminary heating equipment is finished.

        4. After carbonization for about 2-3 hours (different time and temperature), the carbon powder slowly flows from the carbonization into the carbonized carbon powder cooler and flows out from the cooler. The equipment can be produced continuously without interruption.

        5, wood tar is an important chemical raw material, wood tar contains more than 300 kinds of chemical elements, this equipment will automatically discharge wood tar.

        Shuliy's environmentally friendly carbonized de-ice remover not only completely removes the smoke from the carbonization furnace itself, but also recycles the smoke, which not only meets the customer's environmental standards but also saves energy. This cigarette remover was launched by the majority of customers. More smokeless charcoal smoke processor expertise login:https://charcoalmachines.com/continuous-carbonization-furnace/

Functions of continuous carbonization furnace

Continuous carbonization furnace is a charcoal making machines which can achieve dry distillation, oxygenation effects in the high temperature of furnace with high carbonization rate of wood chips, rice husks, peanut shells, plant straws, bark and other wood materials containing carbon processing.

The Continuous carbonization furnace adopts the advanced technology of recycling carbon monoxide, methane, oxygen and other combustible gas emitted in the carbonization process. Namely solves the problem of environment pollution, and can solve the problem of insufficient heating resource, fully achieve the effect of self-sufficient, the continuity and energy saving capacity was improved, it makes full use of agricultural and forestry residues, thus relief contradiction between supply and demand of resources worldwide, thus contribute to environmental protection.

Carbonization is an important procedure of mechanism charcoal production, the essential part of making mechanical charcoal. It's like constructing a building. The superior materials are used as the underground base. The carbonization process is the upper part of the building. The carbonization is divided into three stages: low-temperature cooling, high-temperature calcination, and cooling. The bar contains about 8% moisture when entering the furnace, which sabotages the carbonization. Water will degrade the quality of carbonization, due to its feature of poor water-proof.

Moisture discharge is essential. Long heating time can prevent the bars from cracking under the damp circumstance and ensure carbonization quality. When the furnace temperature rises to 300 degrees, a lot of combustible gas produces. In theory, three cubic meters of methane gas can be produced per catty of raw material. These gases can heat up the furnace as heat resource.  The heat source discharged can provide more than 400 degrees for drying. Put down the fire by sealing the chamber oxygen-free. Ventilate the oven before taking out the coal to prevent carbon dioxide poisoning. The finished charcoal from the kiln should be placed outside for more than 8 hours to prevent the recurrence of flammation.

An article to continuous carbonization furnace

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