Each production process of the charcoal machine has a direct relationship with the carbon production effect. Charcoal mechanism The charcoal process requires four steps: crushing, rod making, drying and carbonization.
Each step requires different equipment and technical requirements. In order to produce high-quality machine-made charcoal, every step must be skillfully operated. So what are the requirements of each step of the charcoal machine?
1. In the process of crushing raw materials, the size of the crushed large materials should be kept between 10mm, and do not exceed this particle size, so as to affect the operation;
2. In the process of making rods, the density of the rod body should be reasonably controlled, and the density value to be maintained should be a ratio of 1:1;
3. For drying materials, the humidity of the materials should be controlled at the optimal dryness. Generally, the controlled moisture content is 6%~12%;
4. During the carbonization process, the temperature of the carbonization should be controlled to the optimal carbonization temperature range. The carbonization temperature is generally required to be between 550-600 degrees, which is the optimal carbonization temperature range value.
Friday, June 19, 2020
What materials can be used to make charcoal
The charcoal machine carbonizes various wood materials for processing to achieve the ideal carbonization effect, and the finished product can be used as an ideal fuel by people. So are there any specific requirements for various raw materials? First of all, there are many types of raw materials for charring by charcoal machines. Fuelwood, residues from deforested trees, debris removed during deforestation, and residues from wood logs processing plants, such as wood chips, can be re-carbonized after primary processing. Because the wood chips are granular, they need to be carbonized in a special carbonization furnace. The other raw materials are mainly wood segments, which can be directly carbonized by the charcoal machine.
At present, the tree species mainly used for carbonization of raw materials can be divided into three categories: the first category is hard broad-leaved wood, such as Cyclobalanopsis glauca, Castanopsis eyrei, Quercus acutissima, and elm; the second category is soft broad-leaved wood, such as willow, poplar, and lime ; The third category is coniferous wood, such as masson pine, Pinus elliottii, and so on. The finished products processed by different raw materials are different. For example, we need to use a charcoal machine to produce high-quality charcoal to meet the needs of industrial departments such as the metallurgical industry and the carbon disulfide industry. Commonly used pine charcoal is suitable for the manufacture of activated carbon.
In the charcoal machine work, the carbonized material is preferably of uniform size. The general requirement is that the diameter is less than 10 cm. If the diameter is too large, the raw material should be split, and the length of the split line should not exceed 12 cm. The length of the charring material of the charcoal machine is determined according to the height of the charring furnace or charcoal kiln. If some big materials are not split, due to the poor thermal conductivity of the wood, a gas mixture will be generated during carbonization, which will lead from the inside of the wood to the outside. The path is relatively long and the carbonization time is also long. This leads to a significant decrease in the mechanical strength of wood.
Most of the fuelwood we supply for carbonization belongs to the sprouting forest, so it is generally chosen to harvest in autumn and winter, because the trees are in the dormant stage at this time, the sap stops flowing, the roots store substances, and the wood will not be damaged, which is conducive to the renewal of buds in the coming year. However, the autumn weather is sunny, the relative humidity is relatively small, and the wood moisture content is relatively low. The cut fuel wood is easy to dry, which can shorten the carbonization time, reduce fuel consumption, and produce fewer charcoal cracks and high quality.
Of course, it should be noted that the wood of decayed wood and diseased wood can not be used as a raw material for carbonization, because when the decayed wood is carbonized, the charcoal is loose, fragile and easy to spontaneously ignite, which directly reduces the quality of the charcoal.
The types of carbonized raw materials for charcoal machines are generally unlimited, and different raw materials create different finished effects. As long as we adhere to the concept of an honest operation, we can produce good machined charcoal by using good raw materials in production.
At present, the tree species mainly used for carbonization of raw materials can be divided into three categories: the first category is hard broad-leaved wood, such as Cyclobalanopsis glauca, Castanopsis eyrei, Quercus acutissima, and elm; the second category is soft broad-leaved wood, such as willow, poplar, and lime ; The third category is coniferous wood, such as masson pine, Pinus elliottii, and so on. The finished products processed by different raw materials are different. For example, we need to use a charcoal machine to produce high-quality charcoal to meet the needs of industrial departments such as the metallurgical industry and the carbon disulfide industry. Commonly used pine charcoal is suitable for the manufacture of activated carbon.
In the charcoal machine work, the carbonized material is preferably of uniform size. The general requirement is that the diameter is less than 10 cm. If the diameter is too large, the raw material should be split, and the length of the split line should not exceed 12 cm. The length of the charring material of the charcoal machine is determined according to the height of the charring furnace or charcoal kiln. If some big materials are not split, due to the poor thermal conductivity of the wood, a gas mixture will be generated during carbonization, which will lead from the inside of the wood to the outside. The path is relatively long and the carbonization time is also long. This leads to a significant decrease in the mechanical strength of wood.
Most of the fuelwood we supply for carbonization belongs to the sprouting forest, so it is generally chosen to harvest in autumn and winter, because the trees are in the dormant stage at this time, the sap stops flowing, the roots store substances, and the wood will not be damaged, which is conducive to the renewal of buds in the coming year. However, the autumn weather is sunny, the relative humidity is relatively small, and the wood moisture content is relatively low. The cut fuel wood is easy to dry, which can shorten the carbonization time, reduce fuel consumption, and produce fewer charcoal cracks and high quality.
Of course, it should be noted that the wood of decayed wood and diseased wood can not be used as a raw material for carbonization, because when the decayed wood is carbonized, the charcoal is loose, fragile and easy to spontaneously ignite, which directly reduces the quality of the charcoal.
The types of carbonized raw materials for charcoal machines are generally unlimited, and different raw materials create different finished effects. As long as we adhere to the concept of an honest operation, we can produce good machined charcoal by using good raw materials in production.
What are the components of the charcoal production line
Charcoal machine is a relatively popular product in the current market. The requirements of environmental protection and the exhaustion of coal resources will lead to a large market of machined charcoal. Many farmers will use the unique natural conditions to consider whether to buy a charcoal machine for small investment, then how can the charcoal machine be produced normally, a complete set of equipment What are the configurations. The size of the production scale has an impact on this.
Today, it is not impossible for charcoal machines to turn waste into treasure. Next, we will summarize and show the different charcoal machine production lines that need to be purchased.
1. When we use straw and weeds as the raw materials for carbonization, the specific configuration is as follows: 1 straw crusher; 1 airflow dryer; 1 rod making machine; 1 carbonization furnace.
2. The configuration of our charcoal machine with cotton straw as the main raw material is as follows: one straw crusher; one dryer; one rod making machine; and one carbonization furnace.
3. When we use wood, branches, roots and other large-diameter materials as the raw material, the charcoal machine configuration is as follows: 1 wood crusher; 1 dryer; 1 rod making machine; 1 carbonization furnace.
In summary, the specific configuration of the charcoal machine production line under various raw materials. The characteristics of the mechanism charcoal produced by Shuliy are: high density of finished products, high calorific value of finished products, smokeless, odorless, pollution-free, no explosion safety, combustible. The comprehensive carbon content of the finished product is as high as 85%, the calorific value is also greater than 8,000 kcal, the ash content is less than 5%, the volatile water content is less than 15%, and the finished product moisture content is kept within 4%, no impurities, no smoke and odor during combustion, The primary combustion time is more than 3 hours, and the outer diameter of the carbon is 37-40mm and the middle aperture is <15mm.
Charcoal made of fungus residue can be exchanged for money. This kind of charcoal based on fungus residue is made of fungus residue as raw material. It is a kind of waste renewable energy after high temperature and high pressure forming and carbonization treatment under the condition of air isolation. Users who need to establish a charcoal machine production line can invest in a suitable production line according to their own advantages after consulting and inspection, and create certain benefits.
Today, it is not impossible for charcoal machines to turn waste into treasure. Next, we will summarize and show the different charcoal machine production lines that need to be purchased.
1. When we use straw and weeds as the raw materials for carbonization, the specific configuration is as follows: 1 straw crusher; 1 airflow dryer; 1 rod making machine; 1 carbonization furnace.
2. The configuration of our charcoal machine with cotton straw as the main raw material is as follows: one straw crusher; one dryer; one rod making machine; and one carbonization furnace.
3. When we use wood, branches, roots and other large-diameter materials as the raw material, the charcoal machine configuration is as follows: 1 wood crusher; 1 dryer; 1 rod making machine; 1 carbonization furnace.
In summary, the specific configuration of the charcoal machine production line under various raw materials. The characteristics of the mechanism charcoal produced by Shuliy are: high density of finished products, high calorific value of finished products, smokeless, odorless, pollution-free, no explosion safety, combustible. The comprehensive carbon content of the finished product is as high as 85%, the calorific value is also greater than 8,000 kcal, the ash content is less than 5%, the volatile water content is less than 15%, and the finished product moisture content is kept within 4%, no impurities, no smoke and odor during combustion, The primary combustion time is more than 3 hours, and the outer diameter of the carbon is 37-40mm and the middle aperture is <15mm.
Charcoal made of fungus residue can be exchanged for money. This kind of charcoal based on fungus residue is made of fungus residue as raw material. It is a kind of waste renewable energy after high temperature and high pressure forming and carbonization treatment under the condition of air isolation. Users who need to establish a charcoal machine production line can invest in a suitable production line according to their own advantages after consulting and inspection, and create certain benefits.
Thursday, June 11, 2020
What to pay attention to when choosing a new charcoal machine
The first step of equipment installation of the new charcoal machine production line: Before starting the new charcoal machine, preparation work and operation procedures are required. When debugging the host machine for device verification, first let the host machine rotate manually to see if it is stable, and then use the size and gear of the device to check whether the operation is normal; install the correct circuit through the installation diagram of the circuit diagram and start.
Motor, to see if it is running normally; secondly, turn on the dust removal equipment, check the normal pressure of the air pump, whether there is leakage, dust removal; again, you need to turn on the burner, adjust the appropriate flame according to the temperature, temperature control strategy; adjust the speed of the dryer To a suitable range.
The new charcoal machine is a complete set of equipment, including pulverizer, dryer, rod making machine and carbonization furnace. In the whole operation process, the materials are crushed first, and then dried by the dryer, and the rod making mechanism enters the carbonization process. The moisture content of the material is controlled between 6% and 12%, and the standard-setting of the dryer requires the outlet temperature to be controlled at 60 degrees and the moisture content to be controlled between 35% to 6%. The operator can also adjust the drying temperature according to his needs, set the outlet temperature unchanged, and the moisture content of the raw material does not exceed 35%.
The above is the method of correct installation and configuration of the new charcoal machine. Users can install and configure according to these, to ensure that the new charcoal machine has a better production mechanism for charcoal, improve its production efficiency and quality, and bring better benefits for itself.
Motor, to see if it is running normally; secondly, turn on the dust removal equipment, check the normal pressure of the air pump, whether there is leakage, dust removal; again, you need to turn on the burner, adjust the appropriate flame according to the temperature, temperature control strategy; adjust the speed of the dryer To a suitable range.
The new charcoal machine is a complete set of equipment, including pulverizer, dryer, rod making machine and carbonization furnace. In the whole operation process, the materials are crushed first, and then dried by the dryer, and the rod making mechanism enters the carbonization process. The moisture content of the material is controlled between 6% and 12%, and the standard-setting of the dryer requires the outlet temperature to be controlled at 60 degrees and the moisture content to be controlled between 35% to 6%. The operator can also adjust the drying temperature according to his needs, set the outlet temperature unchanged, and the moisture content of the raw material does not exceed 35%.
The above is the method of correct installation and configuration of the new charcoal machine. Users can install and configure according to these, to ensure that the new charcoal machine has a better production mechanism for charcoal, improve its production efficiency and quality, and bring better benefits for itself.
Environmental protection production method of environmental protection carbonization furnace
The environmental protection carbonization furnace can be favored and selected by the majority of users in the market, mainly because of its strong energy-saving and environmental protection and easy operation, and the mechanism charcoal quality of the environmental protection carbonization furnace is also very good, so many users are also investing in environmental protection The carbonization furnace comes to carbonize the production mechanism charcoal.
The environmental protection carbonization furnace adopts PLC automatic control, which is specifically for the carbonization of small materials (such as sawdust, rice husks, fruit shells, etc.). It is special equipment for the large-scale production of carbon powder. Carbonized coconut shells, rams, straws, branches, tobacco stems, etc. Large materials need to be crushed first, coconut shell carbon powder has a high carbon content.
The working principle of the environmental protection carbonization furnace is to ignite the combustibles in the carbonization furnace first, and the flue gas generated after the ignition passes through the processes of spraying, cooling, purification, and collection in the pipeline, which will produce flammable gas. The gas can be used as carrying out pre-carbonization of heat sources, this process is recycling, to achieve a greater degree of environmental protection, energy-saving, smoke-free, etc. Some customers are still a little worried about the treatment of soot, this can be assured, our smokeless straw carbonization Furnace equipment can meet the requirements of the national environmental protection department.
The environmentally friendly carbonization furnace can dry wood, oxygen-free carbonization and carbonization rate of carbonaceous wood materials (granules with a volume of less than 15mm) such as wood chips, rice husks, coconut shells, peanut shells, plant straws, bark, etc. under high-temperature conditions in the furnace. High ideal equipment.
High-temperature carbonization furnace environmental protection charcoal competent assistant In recent years, with the increasing attention of energy and environmental protection issues, the use of straw and the conversion of added value has become a new wealth growth point. In addition to the direct carbonization of straw, the environmental protection carbonization furnace can directly carbonize other biomass materials not exceeding 3 cm. The carbonization process belongs to dry distillation carbonization.
The carbonization technology of the environmental protection carbonization furnace is constantly innovating, and the products are more and more advanced to meet the needs of different customers. The self-developed innovative product energy-saving and environmental protection carbonization furnace machine can be continuously produced through the combustible gas produced by the single-point gasification furnace. The advantages.
The above are energy-saving and environmentally friendly production methods for environmentally friendly carbonization furnaces. Users can operate the equipment according to these to ensure the carbonization efficiency and quality of environmentally friendly carbonization furnaces, promote the rapid development of environmentally friendly carbonization furnaces, and make greater contributions to my country's energy conservation and environmental protection.
The environmental protection carbonization furnace adopts PLC automatic control, which is specifically for the carbonization of small materials (such as sawdust, rice husks, fruit shells, etc.). It is special equipment for the large-scale production of carbon powder. Carbonized coconut shells, rams, straws, branches, tobacco stems, etc. Large materials need to be crushed first, coconut shell carbon powder has a high carbon content.
The working principle of the environmental protection carbonization furnace is to ignite the combustibles in the carbonization furnace first, and the flue gas generated after the ignition passes through the processes of spraying, cooling, purification, and collection in the pipeline, which will produce flammable gas. The gas can be used as carrying out pre-carbonization of heat sources, this process is recycling, to achieve a greater degree of environmental protection, energy-saving, smoke-free, etc. Some customers are still a little worried about the treatment of soot, this can be assured, our smokeless straw carbonization Furnace equipment can meet the requirements of the national environmental protection department.
The environmentally friendly carbonization furnace can dry wood, oxygen-free carbonization and carbonization rate of carbonaceous wood materials (granules with a volume of less than 15mm) such as wood chips, rice husks, coconut shells, peanut shells, plant straws, bark, etc. under high-temperature conditions in the furnace. High ideal equipment.
High-temperature carbonization furnace environmental protection charcoal competent assistant In recent years, with the increasing attention of energy and environmental protection issues, the use of straw and the conversion of added value has become a new wealth growth point. In addition to the direct carbonization of straw, the environmental protection carbonization furnace can directly carbonize other biomass materials not exceeding 3 cm. The carbonization process belongs to dry distillation carbonization.
The carbonization technology of the environmental protection carbonization furnace is constantly innovating, and the products are more and more advanced to meet the needs of different customers. The self-developed innovative product energy-saving and environmental protection carbonization furnace machine can be continuously produced through the combustible gas produced by the single-point gasification furnace. The advantages.
The above are energy-saving and environmentally friendly production methods for environmentally friendly carbonization furnaces. Users can operate the equipment according to these to ensure the carbonization efficiency and quality of environmentally friendly carbonization furnaces, promote the rapid development of environmentally friendly carbonization furnaces, and make greater contributions to my country's energy conservation and environmental protection.
The machine-made charcoal produced by the charcoal machine is a renewable resource
In order to promote the rational use of resources and environmental protection, the machinery industry is also striving to be environmentally friendly and low-carbon. A large amount of waste is used to recycle resources, among which straw and larch are one of the better raw materials. The straw dryer in the charcoal machine equipment uses straw as raw material. Most of the raw materials of charcoal have high humidity, which can improve the drying rate of straw.
Shuliy's straw dryer uses dehumidification and drying methods and uses an advanced straw controller to automatically measure the required moisture content of straw raw materials without causing wasteful waste heat discharge. Under high-temperature conditions, the drying period of straw can be shortened, the quality of straw can be effectively controlled, and the moisture content of straw can be uniform, stable and accurate. To ensure that the material is not too hard when making charcoal, the energy-saving efficiency is low, and the production efficiency is quickly improved.
The charcoal machine takes you out of the charcoal maze. A charcoal machine is a machine for making charcoal. This "charcoal" is machine-made charcoal. The reason why it is called machine-made charcoal is that it is smokeless and tasteless.
The charcoal machine equipment is made from more than 70 kinds of materials such as rice husk, straw, peanut husk, bagasse, rice straw, corn cob, sesame stalk, soybean stalk, corn cob, shavings, wood shavings, branches, bamboo shavings, etc. Raw materials and consumption raw materials can be seen everywhere, and the cost is very low.
Machine-made charcoal is a new type of biomass renewable energy, with low processing cost, large profit margin, and far lower than the price of raw coal. More importantly: farmers can apply crop straw waste in their own fields. Treasure, increase income and invent wealth.
The machine-made charcoal produced by the charcoal machine is a renewable resource, which is energy-saving and environmentally friendly, and can also replace traditional charcoal and coal resources, so users can safely invest in the charcoal machine to produce machine-made charcoal.
Shuliy's straw dryer uses dehumidification and drying methods and uses an advanced straw controller to automatically measure the required moisture content of straw raw materials without causing wasteful waste heat discharge. Under high-temperature conditions, the drying period of straw can be shortened, the quality of straw can be effectively controlled, and the moisture content of straw can be uniform, stable and accurate. To ensure that the material is not too hard when making charcoal, the energy-saving efficiency is low, and the production efficiency is quickly improved.
The charcoal machine takes you out of the charcoal maze. A charcoal machine is a machine for making charcoal. This "charcoal" is machine-made charcoal. The reason why it is called machine-made charcoal is that it is smokeless and tasteless.
The charcoal machine equipment is made from more than 70 kinds of materials such as rice husk, straw, peanut husk, bagasse, rice straw, corn cob, sesame stalk, soybean stalk, corn cob, shavings, wood shavings, branches, bamboo shavings, etc. Raw materials and consumption raw materials can be seen everywhere, and the cost is very low.
Machine-made charcoal is a new type of biomass renewable energy, with low processing cost, large profit margin, and far lower than the price of raw coal. More importantly: farmers can apply crop straw waste in their own fields. Treasure, increase income and invent wealth.
The machine-made charcoal produced by the charcoal machine is a renewable resource, which is energy-saving and environmentally friendly, and can also replace traditional charcoal and coal resources, so users can safely invest in the charcoal machine to produce machine-made charcoal.
Wednesday, June 3, 2020
The role of charcoal furnace of charcoal machine equipment
In the completion of the charcoal making process of the charcoal machine equipment, a charring furnace is required. At the same time, the carbonization furnace plays an important role in the production process of charcoal machine equipment. Therefore, before investing in charcoal machine equipment, a detailed and comprehensive understanding of the charcoal furnace is required. So what role does the carbonization furnace play in the charcoal machine equipment?
The charcoal furnace of the charcoal machine equipment uses the fuel rods in the furnace-semi-finished products, and the heat generated by surface oxidation combustion (flameless) after ignition causes the fuel rods to decompose and carbonize, which generates flammable gases, tar and char . The combustible gas is mixed with a small amount of oxygen that enters the furnace and then undergoes an oxidation reaction to generate more heat, which further maintains the temperature in the furnace and meets the heat required for the decomposition of the fuel rod.
1. The carbonization furnace does not require any additional heating equipment.
The heat required for the carbonization of the fuel rod in the carbonization furnace comes from the spontaneous combustion (ie flameless oxidation) of the surface of the fuel rod and the flammable gas is oxidized in the furnace. It does not need electricity, gas, coal and firewood heating, so no additional heating device.
2. The technology of the carbonization furnace is mature, the operation is simple, easy to master, safe and reliable.
3. The carbonization furnace has high carbon output and good quality.
4. The long life of carbonization furnace and low maintenance cost.
The charcoal furnace of the charcoal machine equipment uses the fuel rods in the furnace-semi-finished products, and the heat generated by surface oxidation combustion (flameless) after ignition causes the fuel rods to decompose and carbonize, which generates flammable gases, tar and char . The combustible gas is mixed with a small amount of oxygen that enters the furnace and then undergoes an oxidation reaction to generate more heat, which further maintains the temperature in the furnace and meets the heat required for the decomposition of the fuel rod.
1. The carbonization furnace does not require any additional heating equipment.
The heat required for the carbonization of the fuel rod in the carbonization furnace comes from the spontaneous combustion (ie flameless oxidation) of the surface of the fuel rod and the flammable gas is oxidized in the furnace. It does not need electricity, gas, coal and firewood heating, so no additional heating device.
2. The technology of the carbonization furnace is mature, the operation is simple, easy to master, safe and reliable.
3. The carbonization furnace has high carbon output and good quality.
4. The long life of carbonization furnace and low maintenance cost.
Subscribe to:
Comments (Atom)