Monday, May 25, 2020

What are the carbonization stages in the production process of charcoal machine?

 The charring furnace is the core equipment in the charcoal machine production line. The carbonization process of the carbonization furnace determines the quality and effect of charcoal. The charring process in the charcoal machine production line needs to go through three different temperature stages. Three different temperature stages have different effects on the carbonization of the salary rod. Whether the carbonization is good or bad indicates whether the charcoal effect of the charcoal mechanism is good or bad.

1. Drying temperature stage

Send the salary rod to the carbonization furnace. When the temperature in the carbonization furnace rises to 160 ° from the beginning of the work, the moisture content inside the salary rod mainly depends on the external heating and the heat generated by the combustion to evaporate the water. The internal structure of the salary bar will not cause changes, nor will it affect the quality of the salary bar.

2. Initial stage of carbonization

After drying the salary rod, the subsequent carbonization process needs to be carried out. In this process, the carbonization of the salary rod mainly depends on its own combustion to generate heat, and the temperature in the furnace will rise to between 160-280 ℃, such a high temperature will Promote the decomposition reaction of the internal materials of the salary rod, the composition structure changes, and the charcoal undergoes a preliminary carbonization stage.

      3. Comprehensive carbonization stage

After the initial carbonization of the salary rod, as the temperature becomes higher and higher, after the temperature is upgraded to 300-650 ° C, the material inside the salary rod will decompose sharply. Under different effects, the raw materials such as the salary rod will form dry distillation into char , Charcoal will be produced and formed.

What are the requirements for the safe use of the new charcoal machine

New charcoal machine has been widely developed in all walks of life. The new charcoal machine? Because of its energy saving and environmental protection advantages, it has been loved by many users. The new charcoal machine uses straw as the raw material for production, and the mechanism charcoal performance is better than traditional charcoal. Let's take a look at the safety requirements of the new charcoal machine.

New charcoal machine safe use requirements

1. The operator must stand on the side when working to prevent hard objects from popping out of the feed port and hurting people.

2. It is strictly forbidden to put your hand into the feeding port and force feeding, and it is strictly forbidden to use wooden sticks to help feed, in order to prevent injury and damage to the machine.

3. During the work, it is found that the pulverizer is not operating normally or there is abnormal noise. It should be immediately shut down to cut off the power. After the standby machine is completely stabilized, open the cover to check. It is strictly forbidden to check when the machine is rotating.

4. The new charcoal machine must not increase the spindle speed at will to prevent the machine from hurting people and causing unnecessary losses during high-speed suspension.

5. During the work of the crusher, the operator shall not leave the work position, and must stop the machine and cut off the power when it is urgent to leave.

6. Under 18 years old and the elderly, people with unclear minds are not allowed to start the operation; lesbians with long hair must wear work hats when operating; the operator must not work after drinking.

7. During the work of the pulverizer, since the speed is very high, you must pay attention to check the operation status of the pulverizer. If the body is not tightly closed, the dust will blow into the air, causing pollution to the working environment, and sometimes the fan As a result of wear and tear, the impeller will fall off if it is severe, untimely maintenance, and the fan may be scrapped. Therefore, before the official work, the fan device of the pulverizer must go through the dynamic balance experiment.

The above are some important points for safe use of the new charcoal machine. Friends who want to use it pay more attention to these aspects.

Precautions for making charcoal with charcoal machine

     Charcoal machine making charcoal is simple to say, and there are many tricks. It is difficult to make charcoal without mastering the technology. First of all, the first process is crushing. The crusher is the simplest, which is to put the materials into the crusher and crush it. It should be noted that when installing the pulverizer, it is necessary to hit the base and fix it with screws, otherwise the speed of the pulverizer motor is fast, and the vibration of the pulverizer will affect the production.

      The second step is drying. Many people think that the sawdust or sawdust is very dry, and there is no need to dry it. In fact, the sawdust that ordinary people seem to be very dry can not meet the requirements for rod making. They must also be dried. The sawdust that really meets the requirements is dark yellow. Even when it reaches brown color, it is grabbed by hand and feels crisp and crisp. Hold it firmly. Spreading the hand saw dust will naturally loosen and will not make a lump, you can make sticks. Pay attention to the size of the fire during the drying process. If the fire is too strong, the sawdust in the pipeline may be burned. If the fire is too small, the drying effect may not be achieved. This experience should be accumulated slowly.

      The third step is to make rods. The technique of making rods is much more difficult. First of all, the temperature must be adjusted. Generally, the temperature should be adjusted to 280 to 300 degrees when starting to do it. Adjust the temperature to about 260 degrees. The reason why the temperature needs to be raised is that when the production starts, the temperature of the feed hopper will drop tens of degrees, and the lowered temperature is just right for production. At this time, the front end of the thruster must be pressed manually with a wooden stick. To make it back to the material, it can be produced naturally after normal production without hands-on. There is a wearing part of the rod making machine, which is the thruster. The front end of the thruster is in a high temperature and high pressure position. Long-term feeding and forming will cause the front end to wear out. At this time, the welding and grinding must be re-welded before production. The welding rod, the angle of the welding mill, and the thickness are all tricks. These first require a technician such as Tongfeng Charcoal Machine to send welding technicians to teach the welding mill technology. Second, it requires the charcoal plant personnel to work for a long time and slowly explore the experience.

      The last step is carbonization. There are several key points of carbonization. First, when closing the fire, the furnace door and the near fire port must be completely closed, and no trace of air can pass through, otherwise the carbon will be burned into ashes. The second is to turn on the condenser at an appropriate time to purify the black smoke produced during the conversation and extract the wood tar. This also requires experience.

Tuesday, May 19, 2020

Can rice husks use charcoal machine to make machine-made charcoal?

Everyone knows that machine-made charcoal raw materials for barbecue are sawdust, branches, hard wood, bamboo scraps, etc. Of course, many people also want to use wheat straw or corn stalk to suppress charcoal, Tongli charcoal machine manufacturer Clearly tell everyone that straw is no problem in principle to make charcoal, but due to its low carbon content and large ash content, the machine-made charcoal quality is not high and the market acceptance is poor, so we do not recommend Everyone thinks about straw again. What about rice husks? We all know that after harvesting rice, there are a lot of rice husks that are nowhere to be placed. If it is used as charcoal, is it feasible?

    This is a good idea, and in the course of many years of practice, it is completely feasible to make rice husk charcoal. Because the shape and size of the rice husk itself is just suitable for molding, even the crushing process can be omitted. In other words, it only needs to be dried, formed, and carbonized to become finished charcoal.

    In addition, rice husks can also be carbonized and then formed using a continuous rice husk carbonization machine. The carbonized carbon powder can be shaped into different shapes, such as carbon blocks, carbon bars, carbon rods, balls, and sheets.

    Because carbonization is the core process of rice husk carbonization, some people also use rice husk retorting to refer to rice husk carbonization. Charcoal produced by the carbonization of rice husks may be referred to as rice husk charcoal or rice husk charcoal. Because rice husk charring is different from the traditional charcoal firing method, it uses mechanical processing as the main method, so rice husk charcoal is also called machine-made rice husk charcoal or machine-made charcoal. Because the carbonization of rice husk expands the source of raw materials for charcoal production, some people call the charcoal made from rice husks, wood and other biomass as raw materials through mechanical retorting and collectively referred to as biomass charcoal, referred to as biochar.

    Let's talk about the carbonization furnace of this core part. The rice husk charring furnace adopts automatic control, the whole set of equipment is easy to operate and saves manpower. In addition to the direct carbonization of rice husk, other biomass materials not exceeding 5 cm can also be directly carbonized. The principle is the same as that of continuous carbonization equipment, and can also be carbonized The materials are: sawdust, fruit shell, coffee shell, palm shell, pecan shell, bamboo shavings, hemp stalk, coconut shell, bark, etc. The carbonization process belongs to dry distillation carbonization, also called fluidized bed carbonization, equipment structure Scientific, reasonable design, continuous carbonization production, high efficiency, flue gas generated by carbonization can be recycled, reduce pollution, provide new equipment for the comprehensive utilization of rice husks, can be promoted and applied in rice production areas, taking advantage of biomass resources Environmental protection and energy-saving products enable farmers to use the rice husks of crops to turn waste into treasure, increase income, and become a sunrise industry on the road to prosperity.

Rice husk carbonization furnace is environmentally friendly carbonization equipment, which belongs to continuous environmental protection carbonization equipment. The complete set of equipment consists of gasification furnace, separator, purification furnace, induced draft fan, rice husk carbonization host, screw feeder, cooling discharge machine, etc. The multi-component production line is powered by a motor and uses the gas produced by itself as a fuel to ignite the stove head flame to heat the bottom of the host. The rice husk is dried in the drum under negative pressure and the positive pressure is anoxic carbonized. The flue gas generated by carbonization can be recovered Use, reduce pollution, and provide new equipment for the comprehensive utilization of rice husks.
charcoal?ˈCHärˌkōl

What is the key to the carbonization furnace production technology?

The complete set of charcoal machine equipment includes pulverizer, dryer, rod making machine, charring furnace. As the last process of making charcoal, carbonization is unavoidably important. The following is the key to the production process of the carbonization furnace by Gongyi Tongli Charcoal Machine Equipment Factory:

What influence does temperature control in the carbonization furnace have?

    Although a lower carbonization temperature can obtain a higher carbon yield, this charcoal has low quality and corrosiveness and contains acid tar substances, so it cannot be burned with a clean smokeless flame. The solid carbon content of high-quality commercial carbon should be higher than 80%, which requires us to control the final carbonization temperature above 500 ℃.

The wood fiber content of the raw material has a positive effect on the production of charcoal. Charcoal production welcomes mature materials with a strong structure. Dense materials can also produce dense and strong carbon. However, with the increase of carbonization temperature, the fragility of charcoal will also increase. In actual production, it was found that when the final carbonization temperature is between 550 ℃ and -650 ℃, the fragility and solid carbon content of charcoal Time can achieve a more ideal balance.

The key to burning the kiln is to control the temperature of the kiln. Through the adjustment of the air inlet, the purpose of controlling the temperature of the kiln can be achieved. The stable heating and cooling process is the guarantee for burning high-density charcoal. Taking the climatic conditions in Jilin in spring as an example, the entire process from ignition to charcoal production takes about 9 days, so that charcoal with a better density can be obtained.

For the southern carbon plant, the cycle is longer. The high-temperature carbon refining stage after the end of the spontaneous decomposition stage determines the solid carbon content of the charcoal. If you want to burn good charcoal, you must work hard to control the kiln temperature and high-temperature charcoal. In addition, the kiln body must be kept sealed at all times, and no air leakage is required, which requires us to be very careful when building the kiln, especially in the drying stage of the kiln body.

What are the carbonization stages in the production process of charcoal machine?

 The charring furnace is the core equipment in the charcoal machine production line. The carbonization process of the carbonization furnace determines the quality and effect of charcoal. The charring process in the charcoal machine production line needs to go through three different temperature stages. Three different temperature stages have different effects on the carbonization of the salary rod. Whether the carbonization is good or bad indicates whether the charcoal effect of the charcoal mechanism is good or bad.

1. In the drying temperature stage, the salary rod is sent to the carbonization furnace. When the temperature in the carbonization furnace rises to 160 ° from the beginning of the work, the water content inside the salary rod mainly depends on the external heating and the heat generated by the combustion to evaporate. Moisture, will not cause changes to the internal structure of the salary bar, nor will it affect the quality of the salary bar.

2. The dried rods in the initial stage of carbonization, and the subsequent carbonization process. In this process, the carbonization of the rods mainly relies on its own combustion to generate heat, and the temperature in the furnace will rise to between 160-280 ℃. The high temperature will cause the decomposition reaction of the internal materials of the fuel rod, the composition structure will change, and the charcoal will undergo the preliminary carbonization stage.

      3. After the initial carbonization of the salary rod in the full carbonization stage, as the temperature becomes higher and higher, and the temperature is upgraded to 300-650 ℃, the material inside the salary rod will decompose sharply. Under different effects, the raw materials such as the salary rod will be Carbonization will be formed into charcoal, and charcoal will be produced and formed.

Tuesday, May 12, 2020

Environmentally friendly carbonization furnace realizes smokeless carbonization

The environmental protection carbonization furnace is an energy-saving and environmental protection carbonization equipment, which processes waste resources into machine-made charcoal, which has been widely used, which also explains energy saving and environmental protection, and the flue gas generated by the carbonization of the environmental protection carbonization furnace can also be recycled Reuse, achieve smokeless and environmentally friendly production.

The environmental protection carbonization furnace is a new type of carbonization equipment. The continuous carbonization efficiency is improved, and the carbonization rate is improved. It is popular among customers. The environmental protection carbonization furnace is an energy-saving and environmental protection carbonization equipment, which is suitable for the carbonization of fine powders such as sawdust and rice husks. It is not easy to use for carbonization of larger materials. The use of advanced carbonization technology makes the entire process not produce harmful gases and pollution surroundings. Many people will ask whether such a large set of equipment is very expensive. Here I tell you that the carbonization furnace does not cost electricity. He uses the flue gas salary and combustion generated by himself to complete the carbonization. There are two fans on the carbonization furnace. , One is 3kw, one is 2.2kw, some friends will ask, can the whole production line only use these few motors? The answer is yes.

Because this production is originally energy-saving, the gas produced during the carbonization process can be decomposed into combustion gas or waste gas. The waste gas is filtered by water to sink the waste into the water, and the purified gas is released. The gas is non-polluting and odorless, and the gas can be recovered directly or used directly in the heat of carbonization of the environmental protection carbonization furnace. The equipment is not only pollution-free in the production process, but also can be continuously operated. Each process is completed after many experiments. The design principle of this equipment in the same industry is still very scientific. After the experiment, the customer was very satisfied with this device.

The environmental protection carbonization furnace can meet the above standards. Our factory's environmental protection carbonization furnace uses four tubes to work at the same time, the first two are used for drying, the moisture in the rice husk is taken away, and the last two are used for carbonization. During the production process In the middle, the speed of the pulley can be adjusted to determine the volume of the rice husk. The faster the discharge rate, the larger the volume.

The carbonization and smokeless production of the environmental protection carbonization furnace and the required configuration are all users need to know more, so as to better the process operation, ensure the energy saving and environmental protection carbonization of the environmental protection carbonization furnace, and effectively improve the carbonization efficiency and quality.

The main advantages of charcoal production equipment

With the updating of various equipment technologies in the market, the development potential of charcoal machine equipment is also constantly being updated. It is also because of such production technology that the charcoal machine equipment has developed very well in the market.

The birth of the new charcoal machine equipment also proves that the new charcoal machine has surpassed the traditional charcoal machine to work. We dare not say that the old charcoal machine is not good. In the past, it was because China's development technology was not good. It is understandable that it is time to develop technology and make such a good device. Therefore, the experts' evaluation of the charcoal machine equipment to work is: the new charcoal machine is more advanced than the traditional charcoal machine.

Charcoal machine equipment uses agricultural and forestry waste to produce charcoal, effectively saving forest resources. According to the status and characteristics of China's forest resources and the seventh national survey, China's forest resources protection and development are facing serious problems. From the perspective of sustainable development, the Chinese government has formulated a number of policies and regulations to protect and improve the ecological environment. Restricting the use of natural forest kilns to burn charcoal, and comprehensively prohibiting the cutting and cutting of natural forests. For this feature of charcoal machines, China strongly supports the successive issuance of policy documents and policy support.

The charcoal produced by the charcoal machine equipment has high density, small volume and good flammability, and can replace firewood and coal. The production of charcoal has sufficient raw materials, never runs out, and has significant social benefits. Users can boldly carry out production, which can be reflected in the following points: Waste utilization: China is a large agricultural production country with abundant resources. According to statistics from relevant departments, annual crop straw The remaining residue is about 10 billion tons, of which only 20% to 30% of the residue is used, and the rest is treated as garbage. There are more than a dozen of branches, rice husks, sawdust, and various types of straw for farming. Hundreds of millions of tons were thrown away, and hundreds of millions of tons of new energy charcoal were produced based on the charcoal waste charcoal 2: 1 ratio. Charcoal can replace natural charcoal, which not only saves wood, but also effectively protects forest resources, prevents soil erosion, and adjusts the ecological balance.

The above are the main advantages of charcoal machine equipment for the production of charcoal. It is energy-saving and environmentally friendly, easy to operate, and the reasonable use of waste has also been recognized by the majority of users. Therefore, the charcoal machine equipment has also achieved rapid development in the market.

How does charcoal machine equipment get people's favor

The charcoal machine is a device that uses biomass waste to produce charcoal. It also promotes the innovation of this charcoal machine and speeds up its conversion. The charcoal produced by the charcoal machine has also been well reused.

The charcoal machine equipment is a machine that crushes into a granular shape within 10mm after being crushed by a wood chip crusher, is dried and formed by a dryer, and is put into a carbonization furnace for carbonization. Charcoal machine equipment The charcoal produced has high density, small volume and good flammability, and can replace firewood and coal. This product is especially suitable for heating in autumn and winter ondol in the northern region, heating in greenhouses or as ordinary living fuel. The full set of charcoal machine equipment includes rod making machine, carbonization furnace, dryer and other equipment. An environmental protection device is added to the charcoal machine equipment to fundamentally solve the problem of environmental pollution. The environmental protection device of the equipment is generally configured on the carbonization furnace. The charcoal machine manufacturer also configures a purification and de-smoke device for the customer. Through this, the waste gas can be effectively recovered Liquid, and can be used again.

Verify production, prove charcoal machine equipment for our independent value in good research and development, and create our new market. New technologies are verified, new investment in the grassroots, development in production trends, verification that we have The improvement of the value of energy, the pursuit of our valuable quality research and development, and the successful sales of our innovative ideas. Create a charming development, and load new markets into our market.

The complete development of management certification in the brand-new market reputation, the verification is improved, the novel market is developed in a very unique charm, and we create our novel equipment in our life. We co-create our research and development technology, and the smokeless charcoal machine equipment gets regular The improvement, the wise choice makes progress in good investment, the use of novel independent value for the manufacturer, the successful display has a very good improvement. The true improvement of the true meaning is doing research for our novel market.

The production of charcoal machines has been favored and chosen by people, and the development of charcoal machines for China's industrial environmental protection economy has also been favored by people. Under such development, the future development prospects of charcoal machines will also become better.

Simple requirements for each step of charcoal machine

Each production process of the charcoal machine has a direct relationship with the carbon production effect. Charcoal mechanism The charcoa...