Operation and Maintenance of Waste Plastic Granulator Bearings

Waste plastic granulator has made a difference in the waste plastics disposal industry, and as one of the most important parts of the waste plastic granulator, the bearing of waste plastic granulator shall be carefully maintained.

1. During the installation of waste plastics granulator, solid oil should be applied on the fixed contact surface, while the liquid oil shall be applied on the movable surface. In particular, after the bearing is installed, coat the outer ring with bearing lubricant.

2. Count gadgets before installing the waste plastic granulator, and check the damage on surface and threads of each part during loading, unloading, and handling, then replace or amend the damaged parts.

3. Particular care is paid to bearing lubricating, make sure cover all roller surfaces when applying grease for lubrication, restoring the position of the outer ring after coating, then cover the machine with plastic film to prevent dust.

4. Pay attention to cleaning the bearing after use. First, put the bearing into oil, then use the brush to remove dirt on the bearing surface, and then heat the oil properly to clean the ball bearings and holes in the bearing carefully.

5. Pay attention to adjust the gap between the eccentric shaft and axle bush and the gap between the spindle and axle bush. If the gap exceeds 1.5 times, replace or narrow the gap by adding a cushion.

6. After working for a period of time, the waste plastic granulator shall be checked regularly by remove the hardware. If the bearing in the granulator is less worn, grind the bearing by a lathe to reach the proper geometry.

Clear and detailed plastic pelletizing machine

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Application scope of plastic granulator

Global warming has become problems concerned by people globally in recent decades. The main cause of climate warming is bulky waste incineration. If we want to change this situation, we need to rearrange garbage, thus rationally disposing garbage and avoiding the deterioration of the the ecological environment and pollution caused by garbage incineration. However, the proportion of plastic waste in ordinary garbage is very large, so we should make reasonable use of plastic waste. And integrating plastic Waste requires using efficient waste plastic pelletizer. 

Waste plastic granulator is mainly used for processing waste plastic film (industrial packaging film, agricultural film, greenhouse film, beer package, plastic handbag, etc.), woven bags, agricultural convenience bag, plastic basin, barrels and bottles, furniture, supplies, etc., which is applicable to most common waste plastic and is used widely in waste recycling industries, and it is the most popular with businessman of plastic recycling processing industry.

The waste plastics granulator adopts special screw design and different configurations, which is applicable to the regeneration and processing of mixed color granulation including PP, PE, PS, ABS, PA, PVC, PC, POM, EVA, LCP, PET, PMMA, and other plastics. The speed reducer adopts high torque design can realize smooth running without noise. The screw rod and barrel are enhanced by special manufacture, which has the characteristics of wear-resisting, good mixing performance, and high output. The design of vacuum exhaust or common exhaust port can discharge water and waste gas automatically in the process of production, making the material of more stable performance and the stronger colloidal particles with the excellent quality of the product guaranteed.

Detailed plastic pelletizing machine

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The equipment of charcoal machine different output need different configuration

Here is a frequently asked question for charcoal equipment: how much is a charcoal machine? First of all, we have to explain to you is the equipment of charcoal making machine is not a single machine, but the general designation of the whole set of charcoal making equipment. The charcoal making machine generally includes grinder, dryer, bar making machine and charcoal making furnace.

The configuration of this set of equipment is the general configuration with one ton per day output, is suitable for some initial investment, and for those who are not familiar with the charcoal industry, they will choose the minimum investment with relatively low risk. And some customers who have had the experience of making charcoal, they need the machine of large output, this needs to choose a different machine equipment configuration.

If a 2-ton per day machine is needed, the generic manufacturer will add one more charcoal briquette machine to the basic configuration and replace the 4 cubic carbonization furnace with 6 cubic carbonization furnace. In fact, this configuration cannot achieve two tons per output per day, only one and a half tons per day. To reach two tons of output needs two carbonization furnace. And the small pipe dryer cannon achieve the drying output without being equipped with a large pipe dryer or replace it with a small drum dryer. And the daily output of three or five tons of equipment is of different configurations. For example, for every one ton of output, one bar making machine shall be added. Generally, the drying requirement of three tons of output shall equip with type 800 at least; and for five tons, type 1000. To reach three tons per day, three small coking furnaces or two large coking furnaces shall be equipped. To achieve five tons of output needs three large coking furnace or five small coking furnace. The crushing machine can apply to a different output, use the different type of crushing machine will realize the expecting output.

No matter how large the output, there are different machine configurations offered, but generously, it is in accordance with this standard.

What is Charcoal briquette machine

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Find business opportunities from Wood sawdust charcoal briquetting machine

Waste sticks and rotten coconut husks scattered on the ground, people might have turned a blind eye before, but now with wood chip charcoal briquettes, its price has risen immediately, becoming the "hot stuff".

So how do these rotten sticks become the hottest mechanical charcoals?

Well, let’s start with the wood sawdust charcoal briquetting machine.

Customers who have seen mechanical charcoal should know that the shaped mechanical charcoal has a regular shape, so for the waste branches need to be crushed into chips of less than 3mm.

However, due to the certain moisture content in the branches, without processing, it may fail to be formed due to the extra water component. Therefore it is necessary to dry the crushed branch debris first until its moisture rate reaches 8-12%, then it can be put into the charcoal making machine.

In addition, we should control the temperature when making the bar, so that we can produce the high-quality core. After making the bar, we can put it into the charcoal furnace for carbonization and get our final product -- mechanical charcoal.

So that's the whole process of turning a branch into charcoal, and maybe a lot of people thought it was a little bit magical before, but after you read the above explanation about the sawdust briquettes it is easy to understand.

Therefore, there is no waste resources, only misplaced resources, as long as we are willing to, that is where we will get rich in the future.

Charcoal briquette machine blog post

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Reduce production cost by understand knowledge of charcoal machine operation

It is necessary to be patient enough and to master the operating knowledge of charcoal machine to reduce production cost.

The manufacturer seeks a set of mechanical carbon equipment with a daily output of 1 ton. While, in fact, the set of the charcoal machine equipped with a 60kw motor can also drive the whole production line.

The charcoal machine is also known as charcoal making machine, the complete set of charcoal making machine includes grinder, dryer, bar making machine, charcoal furnace.

What are the requirements for the technical operators to operate the new type charcoal machine?

Although the production technology of the new charcoal making machine is somewhat difficult, but there is no special requirement of operating, in the production process, there are different requirements for personnel in different production links.

1. Staff not afraid of dirty shall be arranged in the procedure of raw material processing, due to managing raw materials are waste crops and forest wastes is laborious work and can cause a lot of dirt.

2. It is better to employ younger staff in the rod making procedure, because this part needs people to be capable of acceptance and understanding ability and with quick reaction speed, they should also adapt to a new situation. The main purpose is to use bar making machine.

3.People of strong sense of responsibility can take charge of this work.

Interested to see the Charcoal making machine

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Common Problems of Charcoal Machine Indonesian Customers May Encountered with

When machines just start to put into use, customers in Indonesia who buy charcoal machine equipment may encounter some technical problems, which will influence the normal production. Some of these technical problems extensively happen, including the selection of raw materials, the control of carbonization temperature, the control of temperature and density of bar making machine, the control of water content of raw materials, and the size of crushed particles of raw materials. In order to help customers to understand and solve these problems to restore the charcoal processing. The Shuliy mechanical charcoal machine equipment factory made detailed appearance analysis and troubleshooting measures for the possible faults, and summarized matters need attention as following.

First, carbon making mechanism shall make intensive bars. If the bar breaks with a sheen on the broken side, it is caused by the extra high beginning part of the spiral front.

Second, there is a huge difference between the same raw materials used in different bar making machines, which is caused by mismatching between screw and sleeve.

Third, there are faults happening such as blasting, abnormal discharge, slow speed, and hole blocking when making the bar. The reason why the spiral front is seriously worn, the spiral front root or the sleeve is seriously worn.

Fourthly, if the screw rod is too short or has been worn, the rod will not come out and the screw will be idle.

Fifth, if the raw material of the rod is not dried properly, the bent rod, rod unprocessed or the twisted screw will occur, due to the extra low temperature, the loose or worn screw.

Above are the common problems summarized by Shuliy during many years of engagement in the production of the charcoal machine, as well as the frequently asked questions from our customers. I hope it is helpful for you.

If you encounter relevant problems during the production process, please contact us, and we will provide you with a professional answer.

Top Charcoal making machine strategies

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Energy saving and environmental protection of charcoal making machine equipment

Large-scale rice husk charcoal making machine equipment is widely used, including rice husk, peanut shell, cotton husk, corn cob, corn stalk, sorghum stalk, beanstalk, sawdust, sawdust, shavings, pine shell, coconut shell, etc., with sawdust and shavings Bamboo chips and rice husks are used as raw materials. Under the premise of good agricultural development, more and more crop waste has been lost as a fertilizer. The large-scale rice-shell charcoal making machine equipment provides you with a road to prosperity, turning you into a waste.

The large-scale rice husk charcoal making machine equipment market is vast, and the machine-made charcoal is widely used. It can be used for barbecue, production of carbon disulfide and steel smelting, and supplementary fuel for boilers. In addition, the density of carbon is more than three times that of charcoal. It is smokeless and burns. The density of carbon is more than three times that of charcoal. It is smokeless, efficient, energy-saving and environmentally friendly. Its advantages are numerous.

The main characteristics of charcoal produced by the machine: high density, high calorific value, smokeless, odorless, non-polluting, non-explosive, flammable, is an internationally recognized green environmental protection product. The quality index of charcoal is: carbon content >85%, calorific value >8 thousand kcal, ash content for 3 hours, carbon outer diameter 37-40mm intermediate diameter <15mm.

Because the charcoal produced by large rice husk charcoal equipment is energy-saving and environmentally friendly, and it is easier to burn than traditional charcoal and burns for a long time, the charcoal produced by the machine is more popular in the market. The popularity of machine-made charcoal can drive the development of large rice husk charcoal making machines.

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