Reduce production cost by understand knowledge of charcoal machine operation

It is necessary to be patient enough and to master the operating knowledge of charcoal machine to reduce production cost.

The manufacturer seeks a set of mechanical carbon equipment with a daily output of 1 ton. While, in fact, the set of the charcoal machine equipped with a 60kw motor can also drive the whole production line.

The charcoal machine is also known as charcoal making machine, the complete set of charcoal making machine includes grinder, dryer, bar making machine, charcoal furnace.

What are the requirements for the technical operators to operate the new type charcoal machine?

Although the production technology of the new charcoal making machine is somewhat difficult, but there is no special requirement of operating, in the production process, there are different requirements for personnel in different production links.

1. Staff not afraid of dirty shall be arranged in the procedure of raw material processing, due to managing raw materials are waste crops and forest wastes is laborious work and can cause a lot of dirt.

2. It is better to employ younger staff in the rod making procedure, because this part needs people to be capable of acceptance and understanding ability and with quick reaction speed, they should also adapt to a new situation. The main purpose is to use bar making machine.

3.People of strong sense of responsibility can take charge of this work.

Interested to see the Charcoal making machine

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Common Problems of Charcoal Machine Indonesian Customers May Encountered with

When machines just start to put into use, customers in Indonesia who buy charcoal machine equipment may encounter some technical problems, which will influence the normal production. Some of these technical problems extensively happen, including the selection of raw materials, the control of carbonization temperature, the control of temperature and density of bar making machine, the control of water content of raw materials, and the size of crushed particles of raw materials. In order to help customers to understand and solve these problems to restore the charcoal processing. The Shuliy mechanical charcoal machine equipment factory made detailed appearance analysis and troubleshooting measures for the possible faults, and summarized matters need attention as following.

First, carbon making mechanism shall make intensive bars. If the bar breaks with a sheen on the broken side, it is caused by the extra high beginning part of the spiral front.

Second, there is a huge difference between the same raw materials used in different bar making machines, which is caused by mismatching between screw and sleeve.

Third, there are faults happening such as blasting, abnormal discharge, slow speed, and hole blocking when making the bar. The reason why the spiral front is seriously worn, the spiral front root or the sleeve is seriously worn.

Fourthly, if the screw rod is too short or has been worn, the rod will not come out and the screw will be idle.

Fifth, if the raw material of the rod is not dried properly, the bent rod, rod unprocessed or the twisted screw will occur, due to the extra low temperature, the loose or worn screw.

Above are the common problems summarized by Shuliy during many years of engagement in the production of the charcoal machine, as well as the frequently asked questions from our customers. I hope it is helpful for you.

If you encounter relevant problems during the production process, please contact us, and we will provide you with a professional answer.

Top Charcoal making machine strategies

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Energy saving and environmental protection of charcoal making machine equipment

Large-scale rice husk charcoal making machine equipment is widely used, including rice husk, peanut shell, cotton husk, corn cob, corn stalk, sorghum stalk, beanstalk, sawdust, sawdust, shavings, pine shell, coconut shell, etc., with sawdust and shavings Bamboo chips and rice husks are used as raw materials. Under the premise of good agricultural development, more and more crop waste has been lost as a fertilizer. The large-scale rice-shell charcoal making machine equipment provides you with a road to prosperity, turning you into a waste.

The large-scale rice husk charcoal making machine equipment market is vast, and the machine-made charcoal is widely used. It can be used for barbecue, production of carbon disulfide and steel smelting, and supplementary fuel for boilers. In addition, the density of carbon is more than three times that of charcoal. It is smokeless and burns. The density of carbon is more than three times that of charcoal. It is smokeless, efficient, energy-saving and environmentally friendly. Its advantages are numerous.

The main characteristics of charcoal produced by the machine: high density, high calorific value, smokeless, odorless, non-polluting, non-explosive, flammable, is an internationally recognized green environmental protection product. The quality index of charcoal is: carbon content >85%, calorific value >8 thousand kcal, ash content for 3 hours, carbon outer diameter 37-40mm intermediate diameter <15mm.

Because the charcoal produced by large rice husk charcoal equipment is energy-saving and environmentally friendly, and it is easier to burn than traditional charcoal and burns for a long time, the charcoal produced by the machine is more popular in the market. The popularity of machine-made charcoal can drive the development of large rice husk charcoal making machines.

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Charcoal making machine needs quality

The current world is facing the dual pressure of continuous economic growth and environmental protection. The energy issue is a problem that all countries in the world are facing. The energy issue is related to the sustainable development of the national economy. Biomass fuel and deep processing products--charcoal is a renewable energy that can be stored and transported at present so it can make full use of renewable energy. Resources have a great role and significance in promoting economic development and energy conservation and environmental protection. The new charcoal making machine made by Shuliy Machinery can drive the development of the charcoal making machine industry and is recognized by the market. It is good equipment for energy saving and environmental protection.

The new charcoal making machine equipment is to fill the raw materials of biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the moisture content within 12%. After being put into the rod machine through high temperature and high pressure, it is formed (without any additives) and then put into the carbonization furnace for carbonization. Finished charcoal.

In the process of carbon making in new charcoal making machine equipment, different operations of each link will have completely different results. Small faults are not terrible. Master the key points of each link, the operation essentials of each equipment, and the details determine success or failure. According to the statistics, the growth rate of the charcoal production machine industry is stable, and future development will tend to be stable. The new charcoal production machine equipment industry has undergone fierce competition and a large price squeeze. Gradually tend to develop steadily.

In the past three years, the charcoal production machine industry has maintained an overall growth rate of 17.8%. It is expected that the growth rate will remain at around 15% in the next few years, which is more stable than before the financial crisis. Under a series of data, I The company found that each region with a weaker consumption power has a greater proportion of consumption capacity than the region with strong consumption power. Combined with the fact that the growth rate of consumption capacity in various regions in China is similar, Shuliy Machinery believes that the future developed regions will The growth rate of household consumption is higher than that of developed regions, and brand competition will be the focus of competition for the development of new charcoal production equipment in the future.

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Matters for installing a new rotary dryer

During the operation of the user to operate the new rotary dryer equipment to dry the material, the airflow state in the cylinder directly affects the performance of the new rotary dryer equipment. If we improperly install the exhaust pipe, it is likely to cause excessive energy consumption, too long drying time, and even a large safety hazard. Then, what should be the intention when installing the exhaust duct of the new rotary dryer equipment?

New dryer

1. Follow the principle of small resistance joints. When installing the exhaust duct for the new rotary dryer equipment, to prevent it from being connected to the right angle of the main pipe, it must be inclined at an angle in the direction of the exhaust or by rounding to avoid the circulation resistance.

2, to achieve the principle of cross-section accumulation. When we use multiple new rotary dryer equipments to combine exhaust, in order to ensure the smoothness of the exhaust, it is necessary to ensure that the cross-sectional area of the exhaust duct of the dryer should be greater than or equal to the area of the exhaust duct of the front-end dryer. with.

3. When we install the exhaust pipe of the new rotary dryer equipment, we must pay attention to the installation of the induced draft axial fan and the damper in the exhaust main pipe, so that the exhaust pipe can be in a negative pressure state at any time to avoid cross gas or spontaneous combustion. The phenomenon occurs. In addition, in the drying operation, attention should be paid to the cleaning work of the exhaust duct of the new rotary dryer equipment to keep the air venting smooth, and the static pressure is controlled at 7.6 mm water column.

4. For the exhaust vent of the new rotary dryer equipment itself, the oscillating wind page should be set, so that once the gas condensing phenomenon occurs, the damper can be closed to prevent the airflow from flowing back into the dryer.

5. If the new rotary dryer equipment works in a closed room, it is necessary to open an air inlet to ensure that the area is 4-6 times the cross-sectional area of the exhaust duct to ensure that fresh low-humidity air can be replenished in time. When conditions permit, it is recommended that the dryer equipment be installed side by side, and the new rotary dryer equipment, except for the working surface, is enclosed in a room, and the radiant heat of the body and the exchanger is used to heat the fresh cold air. Save energy.

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Charcoal making machine equipment technology and quality

The ability to create more high-quality large-scale rice-hull charcoal making machine equipment for users has always been the production philosophy of Shuliy Machinery. We adhere to the principle of honesty and integrity, and the manufactured equipment is absolutely implemented after strict quality inspection. The bad equipment is not allowed to flow out of the factory, and the real and reliable use effect has won a good reputation in the market.

Our charcoal making machine equipment has uniformity and stability, and can highlight the highlights and advantages of large rice husk charcoal making machine equipment, and continuously accumulate experience to develop new charcoal making machine manufacturing technology, so that more users can understand large scale. Rice husk charcoal making machine equipment, high-quality large rice husk charcoal making machine equipment is the user's choice.

Under the situation that the world is advocating and calling for energy conservation and emission reduction, shuliy machinery keeps pace with the development of the times, taking environmental protection as its mission, safeguarding the interests of the entire industry and realizing the development of the machinery industry. In order to build a world-class brand, Shuliy Machinery has been committed to the cause of green environmental protection, carefully developed a new type of charcoal production machine equipment, and become a new darling of the industry development, taking safety production and environmental protection as the responsibility and lofty mission of the company.

Shuliy Machinery adheres to customer-oriented, market-oriented, technology-driven, quality-assured, with strong R & D strength, advanced high-end environmental protection equipment, and perfect brand strategy to build the industry's leading brand. The large-scale rice husk charcoal making machine has reliable quality equipment, greatly improved economic benefits, energy saving, and consumption reduction. It fully conforms to the circular economy advocated by all over the world, takes the road of sustainable development, and spares no effort to achieve new breakthroughs and high technology. It has a leading position in the highly competitive machinery industry, with a small investment, outstanding results, and good reputation. It can be tailored to the needs of users and absolutely satisfy customers.

Shuliy Machinery has a modern enterprise management mechanism, sophisticated processing equipment, perfect testing methods, high-quality scientific research personnel, and high-quality tracking services. We have always provided our customers with advanced and economical technology with a high degree of professionalism. service. The user's needs are exactly what we have created. The user's satisfaction is exactly what we are pursuing. Over the years, Shuliy Machinery has always been different, and has been convinced that "development is hard truth".

With its sophisticated equipment and technology, Shuliy Machinery has continuously upgraded its charcoal production machine products, and its technical content has been greatly improved. At present, the large-scale rice husk charcoal making machine newly developed by Shuliy Machinery has become indispensable equipment for users' production lines. It can greatly improve production efficiency, improve production process and improve product quality. It is an ideal product for investors.

With the increasing market demand for large-scale rice husk charcoal making machine equipment, shuliy machinery technicians continue to innovate and upgrade, and large-scale rice husk charcoal making machine equipment has been greatly improved in all aspects, and the perfect design principle has been obtained. The user has more recognition, through continuous research and development of high-end configuration, the structure and application of the device is more perfect and practical, easy to operate, low noise, fully automated operating system, without a lot of manual operations, saving a lot of users Cost of production.

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https://charcoalmachines.com/charcoal-machine-production-line/

Introduction to the basic structure of charcoal making machine equipment

Since the charcoal making machine equipment is an energy-saving and environmentally-friendly production equipment, the machine can use biomass waste as a raw material to produce new types of charcoal that people need very much, but many users do not know much about charcoal making machine equipment. The overall basic structure of the equipment, which will cause failure in the later production, or when the purchase is not suitable for the appropriate equipment, resulting in some losses in the later period.

The charcoal making machine equipment fills in the raw materials of the biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, tree trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the water content within 12%. Then the raw material is put into the sawdust briquetting machine and then formed into a carbonization furnace after high temperature and high-pressure molding (without adding any additives). Carbonization, finished charcoal. It is also possible to carbonize the material powder directly into a carbon powder using a continuous carbonization furnace at a high temperature.

The basic structure of the charcoal making machine is as follows:


1. Main body: The fuselage is an independent rectangular cylinder. The upper bearing block is connected with the powder bucket. The powder bucket extends to the outside of the machine. The V-shaped chassis is installed underneath. The ground is wide and flat, so it must be installed. It can be placed indoors at will.

2. Granule manufacturing device: the rotating roller is placed horizontally under the powder bucket, and there are bearing supports on the front and rear. It is driven by the rack to make the reverse rotation. The front bearing cap of the end face is movable. The next wingnut, the bearing cap, and the rotating drum can be extracted. The two ends of the roller are formed with a convex square ring embedded in the bearing chamber so that the oil does not penetrate into the powder and is not stuck.

3. Reducer: It adopts worm gear transmission, the speed ratio is 1:12. The oil can be stored in the box to ensure good gear lubrication and no noise. The mirror can be observed on the box, observe the operation and oil storage, and the outer end of the worm wheel. Equipped with an eccentric shaft to drive the rack to reciprocate.

The above is the introduction of the basic structure of the charcoal making machine equipment. Through these users, we have more understanding of the charcoal making machine equipment and understand the production of charcoal making machine equipment so that we can better operate the charcoal making machine equipment to produce charcoal. To ensure the quality of charcoal produced is better.


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https://www.charcoal-machines.com/charcoal-making-machine-for-sale.html