Monday, February 24, 2020

How does the charcoal machine equipment production process operate?

The complete set of equipment of the charcoal machine realizes the assembly line operation of the mechanism charcoal stick production. It is equipped with a better rod making machine and a better dryer system. The equipment comes with raw material cleaning and screening, closed auger feeding, and main fan oil immersion in water. Cold design, cooling raw material cooling, crushing, conveying as a whole design, double spiral circulation feeding, automatic breaking rod, automatic smoke exhaust design. The charcoal machine equipment was introduced according to market demand, making full use of waste biomass raw materials. The principle of making charcoal still depends on the method of burning raw materials, but it is improved on the original basis.

The charcoal machine equipment has less investment, quick results, and turning waste into treasure. It is suitable for the tertiary industry deep processing of the vast countryside, forest areas and agricultural and forestry product processing plants. The automation of the equipment fully reflects the people-oriented design concept, expanding production capacity and increasing efficiency Save labor and labor intensity, because the entire process is sealed and dust-proof, there is no smoke, dust, and the working environment is excellent. The charcoal machine has advanced technology, reasonable process flow, short production cycle, good product quality, and high yield. The raw materials can be processed into high-quality charcoal and fuel rods through multiple processes such as screening, drying, forming, carbonization, cooling, and packaging.

Charcoal machine equipment is a new type of equipment for charcoal making. It is popular because of its large output, good effect, small investment, large income. In the actual production process of charcoal machine equipment, there will be strong vibration of the fuselage. How to solve the strong vibration of the fuselage?

1. Hammer blade is incorrectly installed during maintenance. When the hammer blades are turned and used, in order to prevent the rotor weight from being out of balance, all the hammers in the crusher must be turned and turned around together, otherwise strong vibration will occur during operation.

2. The difference between the weights of the two sets of hammers exceeds 5 grams. The method of elimination is to adjust the weight of the hammer so that the difference between the two sets of weights is less than 5 grams.

3. Individual hammers are stuck too tightly and they are not thrown off during operation. You can observe by hand after stopping, and find a way to make the hammer rotate flexibly.

4. The weight of other parts on the rotor is unbalanced. At this time, you need to carefully check and adjust the balance.

5. The main shaft is bent and deformed. The solution is to straighten or replace.

6. Bearing clearance exceeds the limit or is damaged. Replacement of new bearings is usually used to solve the problem.

7. The fixing nut at the bottom corner of the charcoal machine is not fastened or loose during operation. The solution is fastening.

The charcoal machine equipment uses a wide range of raw materials on the production mechanism of charcoal, and the production mechanism of charcoal has advanced production technology. At the same time, the operation is simple and automated production is achieved. The vibration of the charcoal machine equipment body can be resolved according to the above methods. Can guarantee the normal production of charcoal machine equipment.

Can the new charcoal machine achieve environmentally friendly production?

Shuliy Machinery's new environmentally friendly smokeless charcoal machine is developed in accordance with market demand and environmental protection policies. Through continuous technological innovation, it has achieved environmentally friendly production. The new charcoal machine production mechanism charcoal can meet environmental standards and is recognized by the market. From the previous non-environment-friendly equipment to the current environmentally-friendly smoke-free new type charcoal machine, many users know that the more pollution that occurs in the production of charcoal using the new charcoal machine is the carbonization link, so the carbonization in the new environmentally friendly charcoal machine The furnace uses the principle of carbonization of dry distillation. The flue gas generated during the carbonization is recovered and recycled into a combustible heat source, and the carbonization furnace is reheated, which not only achieves environmental protection but also saves energy.

Users' investment in environmentally friendly smoke-free new charcoal machines has also dispelled concerns about whether the establishment of a charcoal plant will be supervised by the environmental protection department or will stop production. However, Shuliy Machinery advises customers to ask whether they are environmentally friendly equipment when choosing a new charcoal machine. You cannot buy unfriendly environmental charcoal equipment because the map is cheap. After all, China's current environmental protection policy requirements are very strict. Investing in a charcoal plant does not want to fail to produce because of environmental protection standards.

The new charcoal machine is an update of the old equipment on the market. It has been innovated and improved in manufacturing, and advanced technology has been introduced. The new charcoal machine production mechanism uses a wide range of raw materials. Then the production of new charcoal machines What are the advantages?

1. The carbonization speed of the new charcoal machine is fast. The carbonization technology of the non-fired kiln is used, which can achieve continuous carbonization production for 24 hours and can also freely transfer the production site.

2. The quality of the charcoal produced by the new charcoal machine is high, and the whole set of new charcoal machines has production lines with a daily output of one ton, two tons, six tons, etc. The user must choose according to their own needs.

3. The maintenance rate of the new charcoal machine is low. The new charcoal machine manufactured by Shuliy Machinery is designed and developed by professional technicians. It only needs to be repaired once or twice a year.

4. The new charcoal machine can achieve low environmental protection power consumption. The new charcoal machine can achieve environmentally friendly production in production, and it is also very energy efficient. The average power consumption is 3.5 kilowatts per hour.

5. The operation of the new charcoal machine is simple and convenient. As long as the user can seriously study and master the operation technology of the new charcoal machine when the manufacturer is training, then the new charcoal machine can be used well. After the equipment is installed, it can be operated within three days. It can produce charcoal normally.

6. The quality of the new charcoal machine is good, and the quality of the produced charcoal is also high, so the profit generated will be high.

When purchasing a new type of charcoal machine, users should conduct various inspections, and it is better to test the machine, so as to ensure that a suitable new type of charcoal machine is selected, and at the same time, an environmentally friendly new type of charcoal machine is selected, so as to ensure environmentally friendly production and meet environmental protection. Standards while creating better economic benefits.

Monday, January 20, 2020

Notes on making charcoal with charcoal machine

Making charcoal with a charcoal machine is simple to say. There are also many tips. It is difficult to make charcoal without mastering the techniques.

First of all, the first process is pulverization. The pulverizer is the simplest. Put the materials into the pulverizer and crush them. It should be noted that when installing the shredder, the base must be hit and fixed with screws, otherwise, the speed of the shredder motor will be very fast, and the constant vibration of the shredder will affect production.

The second step is drying. Many people think that sawdust or sawdust is very dry and does not need to be dried. In fact, the sawdust that ordinary people look very dry does not meet the requirements for making rods. Even if it is brown, grab it with your hands, it feels crispy, and hold it hard. Spreading the sawdust will loosen naturally and will not make a stick, you can make a stick. Pay attention to the size of the fire during the drying process. If the fire is too strong, the sawdust in the pipe may be burned. If the fire is too small, the drying effect may not be achieved. This experience must be accumulated slowly.

The third step is to make rods. The technology of making rods is much more difficult. First of all, the temperature must be adjusted. Generally, the temperature should be adjusted to 280 to 300 degrees at the beginning. After the rods are out, normal production is started and then lowered. Adjust the temperature to about 260 degrees. The reason why the temperature needs to be raised is that at the beginning of production, when the material is fed into the hopper, the temperature will drop sharply by dozens of degrees, and the lowered temperature is just suitable for production. At this time, the front end of the propeller must be manually pressed with a wooden stick. It can be returned to the material and can be produced naturally after normal production, without hands. The rod making machine has a wearing part, which is the propeller. The front end of the propeller is in a high-temperature and high-pressure position. Long-term feeding and forming will cause the front end to wear. At this time, it is necessary to re-weld and grind it before production. The welding rod, the angle and the thickness of the welding mill are all tricks. One of them is that a manufacturer like Shuliy charcoal machine sends technicians to teach welding and grinding technology, and the other is that the charcoal factory staff must work for a long time and slowly explore the experience.

The last step is carbonization. Carbonization has several points. First, when the fire is closed, the furnace door and the near fire mouth must be completely closed, and no trace of air can be penetrated, otherwise, the char will be burned into ashes. The second is to turn on the condenser at the appropriate time to purify the black smoke generated during the conversation and extract the wood tar from it. This also requires some experience.

No additives needed for making charcoal

 We all know that for making charcoal, most of its raw materials are sawdust, tree branches, and other wood materials, and finally, through the process of crushing, drying, making sticks, and carbonizing, the wood raw materials become black charcoal. Many friends are curious about this process, especially when using a stick making machine, watching the dry raw materials instantly become dense semi-finished salary sticks, thinking about whether certain additives are added to it. So, do we need additives for the production of charcoal?

    If we carefully watch the video of the charcoal machine production process recorded by our factory, we will know that the whole process has not added any additives. The reason why raw materials can be squeezed into salary sticks is because these raw materials have a common feature, that is, they contain certain lignin, and this lignin will soften and liquefy when it reaches 200-300 degrees Celsius, as long as a certain pressure is applied It is closely adhered to cellulose and cemented with adjacent particles, and can be solidified after cooling. And the rod-making machine equipment produced by our factory uses the characteristics of lignin to squeeze the raw materials containing lignin into semi-finished products that we need, and then put them into a carbonization furnace for carbonization to produce finished charcoal.

    However, some customers have seen or heard that some equipment needs to add additives during the molding process. What I want to say is that they use a toner molding machine instead of a rod making machine, and their raw materials and processes are different. The carbon powder molding machine is to add crushed carbon and other additives to extrusion molding to realize the recycling of crushed carbon.

    In summary, whether or not additives are needed to make charcoal depends on what equipment is invested and what raw materials are used. However, in general, most of the customers who produce charcoal invest in charcoal machine equipment. The production process does not require additives. If customers do not understand, they can visit our factory and explain in detail.

Wednesday, January 15, 2020

Automatic rice mill for your health

many of us know that eating is simply to measure, to satisfy hunger, but they are don't know the true meaning of eating is to urge nutrition. Rice is our staple food and a crucial source of nutrition for us, but does one really skills to eat rice?

The expiry date of rice

Rice not only features a time period but also a time period, does one know?

Indica rice (hulled rice) are often stored for 3 years, but rice can only be kept fresh for 45 days.

Rice milling machine website:https://rice-machinery.com/15t-d-integrated-rice-milling-unit/

Jain is that the armor of rice, and therefore the skin is that the protective clothing of rice. Together they form the protective layer of rice, in order that rice can maintain life for an extended time. Once hulled, the rice begins the oxidation process of fresh rice-new rice-Chen rice.

With the rise of storage time, the rice features a reduced nutritional value and taste. the interior enzyme activity is reduced, and therefore the structure gradually relaxes. After the rice is broken, it's very easy to grow bugs. If not stored properly, not only will the first color and fragrance be lost, it's going to even become moldy. Therefore, the earlier you eat rice, the higher.

Fresh rice source

Loquat rice source must be the rice within the current season. The so-called rice within the current season is that the rice within the time from harvesting to storage not exceeding the beginning of the subsequent season. additionally, rice isn't immune to the storage, and storage and freshness is a particularly critical part; rice storage must meet the six requirements of controlling rice moisture, removing rice impurities, graded rice storage, rice ventilation, and cooling, and closed rice grain piles to really guarantee rice. Nutritional value and edible quality.

Unhulled rice features a longer time period and may better lock the nutrition of the rice. At an equivalent time, it can fully absorb the remaining nutrients within the ears of rice during storage. Fresh and sold "fresh rice" is typically milled without further processing. One is clean. the opposite is that it retains a part of the cortex and germ. it's rich in B vitamins, minerals and dietary fiber, which may strengthen the physical body. Immunity, especially for controlling blood glucose, regulating gastrointestinal function, constipation and obesity, has many benefits. The "fresh rice" milled by the rice within the season can cause you to smell the rich and fragrant rice that you simply haven't experienced before. once you cook the rice, it'll be more oily, chewy, and sweet. Fresh rice is eaten with natural origin and long-lost food.

Automatic rice mill

Automatic rice mills are welcomed by consumers during a more intelligent, convenient and fast way. the entire process takes only three minutes, and enough rice are often taken home easily for a couple of days, thus achieving "fresh rice" from the sector to the board in just 100 meters. Freshly ground germ rice, freshly ground and sold, it's true that every grain is fresh rice, and therefore the germ of the rice is retained to make sure the simplest nutritional status and taste of the rice. Its freshness is like freshly picked fruits.

How to maintain the rice mill? How do I troubleshoot?

How to operate and maintain the rice mill?

Boot

1. Before starting, the foreign material in the feeding hopper and the whitewashing room must be cleaned. At the same time, the equipment should be checked for materials that affect the driving or other foreign materials that affect the equipment. There should be no object jamming. exclude.

2. When the machine is turned on, wait for the equipment to run normally when it is empty, and then feed and process. When adjusting the flow and accuracy, pay attention to the power load. Do not overload the control and close the ammeter. The weight of the pressure on the pressure door should be based on a variety of materials and the required accuracy. Make adjustments, or replace the rollers with different weights (When the rice is first started, if the rollers are adjusted too quickly, it will easily cause a blockage.

  Using

(1) Reasonably select supporting power. Generally, the rice mill is required to work under nearly full load, and the motor can fully exert its power under full load. Reasonable selection and matching of the motor can not only ensure that the rice mill can fully function, but also save energy and improve efficiency.

(2) Adjustment of entrance and exit gates. The inlet sluice is widened and the outlet sluice is closed. When the whitening room grains increase, the pressure increases and the beige is crushed, but there is more broken rice. Therefore, the inlet and outlet gates must be well coordinated. The inlet gates control the flow and the outlet gates control the accuracy.

Three, rice knife adjustment. It is mainly to adjust the gap between the rice knife and the sand roller. If the gap is large, the pressure in the white milling room is small, and the frictional force of the rice grains is not strong. Therefore, the rice cannot be finely milled, but the rice yield is higher; otherwise, the accuracy is improved, but the Broken rice rate is higher.

Four, rice sieve adjustment. If you find whole rice mixed with fine bran during work, you should check the rice sieve for rice leakage.

26. After the production is completed, the inlet gate should be closed first, and after one minute of operation, the rice in the rice milling room is milled and the materials are completely removed before closing.

Tuesday, January 14, 2020

How to effectively reduce smoke emissions from charcoal machines

The processing mechanism of charcoal first faces environmental issues. the way to solve the matter of flue gas emissions in charcoal production?

The first is to completely solve the smoke exhaust problem of the charcoal kiln. This method is extremely thorough and doesn't have any flue gas exhaust. The disadvantage is that the investment is large and therefore the supporting equipment must be installed when the factory is made. The smoke is recovered, and therefore the smell of burning wood remains there. Basically, it is often smelled about 20 meters from the charcoal kiln, but the smoke is not any longer visible. Therefore, it's best to possess independent courtyards far away from residential areas. And currently, the Environmental Protection Agency also recognizes this smoke recovery method, which may be described as once and for all.

website:https://charcoalmachines.com/charcoal-machine-production-line/

The second method is to use biomass pyrolysis technology to supply charcoal. The flue gas produced by this method is quite 50% less than that of the traditional charcoal kiln. it's suitable to be used in charcoal plants with independent yards far away from residential areas, because only a little amount of smoke is generated when the charcoal production equipment is ignited after basically 2 hours, so this method also can effectively solve the present smoke problem in charcoal production.

The third method is suitable for a way to unravel the matter of smoke emission during the assembly of mechanical charcoal. In fact, because the raw materials and production process of mechanical charcoal is different from traditional raw charcoal, we will process consistent with the characteristics of mechanical charcoal production and therefore the characteristics of raw materials. Optimization and reorganization of carbonization project, effectively solving the mechanism of charcoal's smoke emission during the rod making and firing process. at present, all mechanism charcoal production has undergone process reorganization and process optimization. The smoke generated during the charcoal production process is compared with traditional the assembly of machine-made charcoal is almost 40% lower, and therefore the production cycle of machine-made charcoal is shortened, and therefore the yield and quality of machine-made charcoal have also improved significantly.

Simple requirements for each step of charcoal machine

Each production process of the charcoal machine has a direct relationship with the carbon production effect. Charcoal mechanism The charcoa...