Thursday, February 27, 2020

Automatic corn thresher

Corn automatic thresher machine use

Selection of corn thresher speed

The speed of the thresher should not be too fast. It should be used at the speed specified in the instruction manual, and the speed cannot be arbitrarily increased. Generally, the wheat removal is 28-32 m / s, the indica rice is 24-26 m / s, and the japonica rice is 26-30 m / s. If the speed is too high, it will not only take off quickly, but will also cause serious problems such as serious kernel crushing, shortened machine life, and increased unsafe factors. Install a matching electric motor or diesel engine according to the requirements or the signs on the machine, and equip them with appropriate pulleys. Be careful not to install them in the opposite direction. The fan cannot be reversed when the pulley is turned, otherwise the cleanliness of the kernel will be affected.

Correct operation of automatic corn thresher

Feed continuously and evenly during threshing, the feeding amount is too large,

It will cause too much load on the drum, reduce the rotation speed, reduce the removal rate and productivity, increase the number of grains entrained in the stalk, reduce the threshing quality, and cause blockages and machine damage in severe cases. The feed rate is too small, the productivity is low, and sometimes the removal rate is affected. The indicators of clean off, fast off, less broken, and low energy consumption are actually mutually restrictive. If it is to be cleaned well, the crushing rate will increase, productivity will decrease, and energy consumption will increase.

The operator should, according to the actual situation, with the close cooperation of "hand", "eye" and "ear", the "hand" senses the dryness and humidity of the crop, feed more dry and less wet; Whether the speed is normal, feed more when the grass is smooth, and feed less when it is not smooth; listen to the machine to hear if the sound of the machine is normal, and load less when the load is loud, otherwise feed more.

Small corn threshing

Safe use and maintenance of small corn thresher

1.Safe use of threshers by corn thresher manufacturers

(1) Because the thresher works tightly and the environment is bad, people who participate in threshing operations should be taught safety operations to make them understand the operating procedures and safety common sense, such as tight sleeves, masks, and protective glasses.

(2) Before using the thresher, carefully check whether the rotating and swinging parts are flexible and free of collisions; check whether the adjustment mechanism is normal and that the safety facilities are complete and effective; ensure that there are no foreign objects in the machine, and lubricating parts should be filled with lubricating oil.

(3) Before the threshing machine is turned on, the operation site should be cleaned, and no debris unrelated to threshing should be placed; children are prohibited from playing on the site to avoid accidents.

(4) The feeding should be uniform during work, and the wheat should be pushed directly into the drum. It is not allowed to push wheat into the drum by hand or fork and other tools; prevent stones, sticks and other hard objects from being fed into the machine.

(5) The joint of the transmission belt must be firm; it is strictly forbidden to take off or hang the belt or touch any object to the transmission part while the machine is running.

(6) The transmission ratio between the selected supporting power and the thresher must meet the requirements, so as not to cause the threshing machine to rotate at too high speed and the vibration will be violent, which will damage the parts or loosen the fasteners.

(7) The threshing machine cannot be operated continuously for too long. Generally, it will work for about eight hours, and it must be shut down to check, adjust and lubricate to prevent serious friction and wear and deformation.

(8) Threshers are generally powered by diesel engines, and an anti-inflammatory cover should be worn on the exhaust pipe to prevent fire.

(9) If the threshing machine fails during operation, it should be stopped for maintenance and adjustment, and must not be coped with, so as not to cause greater failure.

2.Maintenance of thresher

(1) After the threshing is finished, the dust and sundries inside the machine should be carefully removed; where paint falls off during use, repaint as required.

(2) Desoldering and cracks should be repaired by welding.

(3) Install the bar. Note that the small head (inclined surface) should be oriented toward the feeding direction, and the lines of the two adjacent bars should be opposite, so as to prevent the grain from moving to one end of the drum and causing uneven load.

(4) Tighten the stud bolts to the specified torque. Generally, it is tightened in 3-4 times; check whether each bolt has a lock nut. Because the threshing machine operates at a high speed when rolling, the nut is easy to loose, and the quality of the bolt must meet the requirements, and cannot be replaced by other bolts.

(5) After the drum of the thresher is repaired, it should be statically adjusted until it is balanced.

(6) Check whether the cover of the thresher is firm. If it is damaged, replace it.

(7) Complete maintenance. Fill the lubrication points and lubrication points with a sufficient amount of lubricant. The threads of each adjustment screw should also be coated with oil to prevent rust. Place the thresher in a dry and ventilated shed. Put debris on top to prevent deformation.

Monday, February 24, 2020

How does the charcoal machine equipment production process operate?

The complete set of equipment of the charcoal machine realizes the assembly line operation of the mechanism charcoal stick production. It is equipped with a better rod making machine and a better dryer system. The equipment comes with raw material cleaning and screening, closed auger feeding, and main fan oil immersion in water. Cold design, cooling raw material cooling, crushing, conveying as a whole design, double spiral circulation feeding, automatic breaking rod, automatic smoke exhaust design. The charcoal machine equipment was introduced according to market demand, making full use of waste biomass raw materials. The principle of making charcoal still depends on the method of burning raw materials, but it is improved on the original basis.

The charcoal machine equipment has less investment, quick results, and turning waste into treasure. It is suitable for the tertiary industry deep processing of the vast countryside, forest areas and agricultural and forestry product processing plants. The automation of the equipment fully reflects the people-oriented design concept, expanding production capacity and increasing efficiency Save labor and labor intensity, because the entire process is sealed and dust-proof, there is no smoke, dust, and the working environment is excellent. The charcoal machine has advanced technology, reasonable process flow, short production cycle, good product quality, and high yield. The raw materials can be processed into high-quality charcoal and fuel rods through multiple processes such as screening, drying, forming, carbonization, cooling, and packaging.

Charcoal machine equipment is a new type of equipment for charcoal making. It is popular because of its large output, good effect, small investment, large income. In the actual production process of charcoal machine equipment, there will be strong vibration of the fuselage. How to solve the strong vibration of the fuselage?

1. Hammer blade is incorrectly installed during maintenance. When the hammer blades are turned and used, in order to prevent the rotor weight from being out of balance, all the hammers in the crusher must be turned and turned around together, otherwise strong vibration will occur during operation.

2. The difference between the weights of the two sets of hammers exceeds 5 grams. The method of elimination is to adjust the weight of the hammer so that the difference between the two sets of weights is less than 5 grams.

3. Individual hammers are stuck too tightly and they are not thrown off during operation. You can observe by hand after stopping, and find a way to make the hammer rotate flexibly.

4. The weight of other parts on the rotor is unbalanced. At this time, you need to carefully check and adjust the balance.

5. The main shaft is bent and deformed. The solution is to straighten or replace.

6. Bearing clearance exceeds the limit or is damaged. Replacement of new bearings is usually used to solve the problem.

7. The fixing nut at the bottom corner of the charcoal machine is not fastened or loose during operation. The solution is fastening.

The charcoal machine equipment uses a wide range of raw materials on the production mechanism of charcoal, and the production mechanism of charcoal has advanced production technology. At the same time, the operation is simple and automated production is achieved. The vibration of the charcoal machine equipment body can be resolved according to the above methods. Can guarantee the normal production of charcoal machine equipment.

Can the new charcoal machine achieve environmentally friendly production?

Shuliy Machinery's new environmentally friendly smokeless charcoal machine is developed in accordance with market demand and environmental protection policies. Through continuous technological innovation, it has achieved environmentally friendly production. The new charcoal machine production mechanism charcoal can meet environmental standards and is recognized by the market. From the previous non-environment-friendly equipment to the current environmentally-friendly smoke-free new type charcoal machine, many users know that the more pollution that occurs in the production of charcoal using the new charcoal machine is the carbonization link, so the carbonization in the new environmentally friendly charcoal machine The furnace uses the principle of carbonization of dry distillation. The flue gas generated during the carbonization is recovered and recycled into a combustible heat source, and the carbonization furnace is reheated, which not only achieves environmental protection but also saves energy.

Users' investment in environmentally friendly smoke-free new charcoal machines has also dispelled concerns about whether the establishment of a charcoal plant will be supervised by the environmental protection department or will stop production. However, Shuliy Machinery advises customers to ask whether they are environmentally friendly equipment when choosing a new charcoal machine. You cannot buy unfriendly environmental charcoal equipment because the map is cheap. After all, China's current environmental protection policy requirements are very strict. Investing in a charcoal plant does not want to fail to produce because of environmental protection standards.

The new charcoal machine is an update of the old equipment on the market. It has been innovated and improved in manufacturing, and advanced technology has been introduced. The new charcoal machine production mechanism uses a wide range of raw materials. Then the production of new charcoal machines What are the advantages?

1. The carbonization speed of the new charcoal machine is fast. The carbonization technology of the non-fired kiln is used, which can achieve continuous carbonization production for 24 hours and can also freely transfer the production site.

2. The quality of the charcoal produced by the new charcoal machine is high, and the whole set of new charcoal machines has production lines with a daily output of one ton, two tons, six tons, etc. The user must choose according to their own needs.

3. The maintenance rate of the new charcoal machine is low. The new charcoal machine manufactured by Shuliy Machinery is designed and developed by professional technicians. It only needs to be repaired once or twice a year.

4. The new charcoal machine can achieve low environmental protection power consumption. The new charcoal machine can achieve environmentally friendly production in production, and it is also very energy efficient. The average power consumption is 3.5 kilowatts per hour.

5. The operation of the new charcoal machine is simple and convenient. As long as the user can seriously study and master the operation technology of the new charcoal machine when the manufacturer is training, then the new charcoal machine can be used well. After the equipment is installed, it can be operated within three days. It can produce charcoal normally.

6. The quality of the new charcoal machine is good, and the quality of the produced charcoal is also high, so the profit generated will be high.

When purchasing a new type of charcoal machine, users should conduct various inspections, and it is better to test the machine, so as to ensure that a suitable new type of charcoal machine is selected, and at the same time, an environmentally friendly new type of charcoal machine is selected, so as to ensure environmentally friendly production and meet environmental protection. Standards while creating better economic benefits.

Monday, January 20, 2020

Notes on making charcoal with charcoal machine

Making charcoal with a charcoal machine is simple to say. There are also many tips. It is difficult to make charcoal without mastering the techniques.

First of all, the first process is pulverization. The pulverizer is the simplest. Put the materials into the pulverizer and crush them. It should be noted that when installing the shredder, the base must be hit and fixed with screws, otherwise, the speed of the shredder motor will be very fast, and the constant vibration of the shredder will affect production.

The second step is drying. Many people think that sawdust or sawdust is very dry and does not need to be dried. In fact, the sawdust that ordinary people look very dry does not meet the requirements for making rods. Even if it is brown, grab it with your hands, it feels crispy, and hold it hard. Spreading the sawdust will loosen naturally and will not make a stick, you can make a stick. Pay attention to the size of the fire during the drying process. If the fire is too strong, the sawdust in the pipe may be burned. If the fire is too small, the drying effect may not be achieved. This experience must be accumulated slowly.

The third step is to make rods. The technology of making rods is much more difficult. First of all, the temperature must be adjusted. Generally, the temperature should be adjusted to 280 to 300 degrees at the beginning. After the rods are out, normal production is started and then lowered. Adjust the temperature to about 260 degrees. The reason why the temperature needs to be raised is that at the beginning of production, when the material is fed into the hopper, the temperature will drop sharply by dozens of degrees, and the lowered temperature is just suitable for production. At this time, the front end of the propeller must be manually pressed with a wooden stick. It can be returned to the material and can be produced naturally after normal production, without hands. The rod making machine has a wearing part, which is the propeller. The front end of the propeller is in a high-temperature and high-pressure position. Long-term feeding and forming will cause the front end to wear. At this time, it is necessary to re-weld and grind it before production. The welding rod, the angle and the thickness of the welding mill are all tricks. One of them is that a manufacturer like Shuliy charcoal machine sends technicians to teach welding and grinding technology, and the other is that the charcoal factory staff must work for a long time and slowly explore the experience.

The last step is carbonization. Carbonization has several points. First, when the fire is closed, the furnace door and the near fire mouth must be completely closed, and no trace of air can be penetrated, otherwise, the char will be burned into ashes. The second is to turn on the condenser at the appropriate time to purify the black smoke generated during the conversation and extract the wood tar from it. This also requires some experience.

No additives needed for making charcoal

 We all know that for making charcoal, most of its raw materials are sawdust, tree branches, and other wood materials, and finally, through the process of crushing, drying, making sticks, and carbonizing, the wood raw materials become black charcoal. Many friends are curious about this process, especially when using a stick making machine, watching the dry raw materials instantly become dense semi-finished salary sticks, thinking about whether certain additives are added to it. So, do we need additives for the production of charcoal?

    If we carefully watch the video of the charcoal machine production process recorded by our factory, we will know that the whole process has not added any additives. The reason why raw materials can be squeezed into salary sticks is because these raw materials have a common feature, that is, they contain certain lignin, and this lignin will soften and liquefy when it reaches 200-300 degrees Celsius, as long as a certain pressure is applied It is closely adhered to cellulose and cemented with adjacent particles, and can be solidified after cooling. And the rod-making machine equipment produced by our factory uses the characteristics of lignin to squeeze the raw materials containing lignin into semi-finished products that we need, and then put them into a carbonization furnace for carbonization to produce finished charcoal.

    However, some customers have seen or heard that some equipment needs to add additives during the molding process. What I want to say is that they use a toner molding machine instead of a rod making machine, and their raw materials and processes are different. The carbon powder molding machine is to add crushed carbon and other additives to extrusion molding to realize the recycling of crushed carbon.

    In summary, whether or not additives are needed to make charcoal depends on what equipment is invested and what raw materials are used. However, in general, most of the customers who produce charcoal invest in charcoal machine equipment. The production process does not require additives. If customers do not understand, they can visit our factory and explain in detail.

Wednesday, January 15, 2020

Automatic rice mill for your health

many of us know that eating is simply to measure, to satisfy hunger, but they are don't know the true meaning of eating is to urge nutrition. Rice is our staple food and a crucial source of nutrition for us, but does one really skills to eat rice?

The expiry date of rice

Rice not only features a time period but also a time period, does one know?

Indica rice (hulled rice) are often stored for 3 years, but rice can only be kept fresh for 45 days.

Rice milling machine website:https://rice-machinery.com/15t-d-integrated-rice-milling-unit/

Jain is that the armor of rice, and therefore the skin is that the protective clothing of rice. Together they form the protective layer of rice, in order that rice can maintain life for an extended time. Once hulled, the rice begins the oxidation process of fresh rice-new rice-Chen rice.

With the rise of storage time, the rice features a reduced nutritional value and taste. the interior enzyme activity is reduced, and therefore the structure gradually relaxes. After the rice is broken, it's very easy to grow bugs. If not stored properly, not only will the first color and fragrance be lost, it's going to even become moldy. Therefore, the earlier you eat rice, the higher.

Fresh rice source

Loquat rice source must be the rice within the current season. The so-called rice within the current season is that the rice within the time from harvesting to storage not exceeding the beginning of the subsequent season. additionally, rice isn't immune to the storage, and storage and freshness is a particularly critical part; rice storage must meet the six requirements of controlling rice moisture, removing rice impurities, graded rice storage, rice ventilation, and cooling, and closed rice grain piles to really guarantee rice. Nutritional value and edible quality.

Unhulled rice features a longer time period and may better lock the nutrition of the rice. At an equivalent time, it can fully absorb the remaining nutrients within the ears of rice during storage. Fresh and sold "fresh rice" is typically milled without further processing. One is clean. the opposite is that it retains a part of the cortex and germ. it's rich in B vitamins, minerals and dietary fiber, which may strengthen the physical body. Immunity, especially for controlling blood glucose, regulating gastrointestinal function, constipation and obesity, has many benefits. The "fresh rice" milled by the rice within the season can cause you to smell the rich and fragrant rice that you simply haven't experienced before. once you cook the rice, it'll be more oily, chewy, and sweet. Fresh rice is eaten with natural origin and long-lost food.

Automatic rice mill

Automatic rice mills are welcomed by consumers during a more intelligent, convenient and fast way. the entire process takes only three minutes, and enough rice are often taken home easily for a couple of days, thus achieving "fresh rice" from the sector to the board in just 100 meters. Freshly ground germ rice, freshly ground and sold, it's true that every grain is fresh rice, and therefore the germ of the rice is retained to make sure the simplest nutritional status and taste of the rice. Its freshness is like freshly picked fruits.

Simple requirements for each step of charcoal machine

Each production process of the charcoal machine has a direct relationship with the carbon production effect. Charcoal mechanism The charcoa...